PIONEER X-HX5000/KUCXCN Service Manual

Cover page of PIONEER X-HX5000/KUCXCN Service Manual

Service Manual for PIONEER X-HX5000/KUCXCN, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
KUCXCN
AC120V
KUCXCN1
AC120V
CD RECEIVER AMPLIFIER
XC-HX5000
XC-HX3000
XC-HX2000
This manual
SPEAKER SYSTEM( L ch )
S-HX5000LR
S-HX3000-L
S-HX2000-L
This manual
SPEAKER SYSTEM( R ch )
S-HX5000LR
S-HX3000-R
S-HX2000-R
This manual
MD RECORDER
MJ-HX5000
MJ-HX3000
MJ-HX2000
RRV 2134
CD RECEIVER SYSTEM
RRV2135
T­ZZR MAY 1999 Printed in Japan
X-HX5000
CONTENTS
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8
4. PCB CONNECTION DIAGRAM ....................... 22
5. PCB PARTS LIST ............................................. 30
6. ADJUSTMENT .................................................. 33
7. GENERAL INFORMATION .............................. 35
7.1 DIAGNOSIS ............................................... 35
7.2 PARTS ....................................................... 37
8. PANEL FACILITIES AND SPECIFICATIONS
................................................................... 49
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
X-HX3000
X-HX2000
Power Requirement
Type
Model
X-HX5000
X-HX3000
X-HX2000
Remarks
System Component Table
Model
X-HX5000
X-HX3000
X-HX2000
Remarks
Component
KUCXCN type and KUCXCN1 type are constructed the same.
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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
KUCXCN
AC120V
KUCXCN1
AC120V
CD RECEIVER AMPLIFIER
XC-HX5000
XC-HX3000
XC-HX2000
This manual
SPEAKER SYSTEM( L ch )
S-HX5000LR
S-HX3000-L
S-HX2000-L
This manual
SPEAKER SYSTEM( R ch )
S-HX5000LR
S-HX3000-R
S-HX2000-R
This manual
MD RECORDER
MJ-HX5000
MJ-HX3000
MJ-HX2000
RRV 2134
CD RECEIVER SYSTEM
RRV2135
T­ZZR MAY 1999 Printed in Japan
X-HX5000
CONTENTS
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8
4. PCB CONNECTION DIAGRAM ....................... 22
5. PCB PARTS LIST ............................................. 30
6. ADJUSTMENT .................................................. 33
7. GENERAL INFORMATION .............................. 35
7.1 DIAGNOSIS ............................................... 35
7.2 PARTS ....................................................... 37
8. PANEL FACILITIES AND SPECIFICATIONS
................................................................... 49
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
X-HX3000
X-HX2000
Power Requirement
Type
Model
X-HX5000
X-HX3000
X-HX2000
Remarks
System Component Table
Model
X-HX5000
X-HX3000
X-HX2000
Remarks
Component
KUCXCN type and KUCXCN1 type are constructed the same.
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X-HX5000, X-HX3000, X-HX2000
2
1. SAFETY INFORMATION
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A PO-
TENTIAL SHOCK HAZARD AND MUST BE COR-
RECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli-
ance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be ob-
tained by using replacement components rated for
voltage, wattage , etc.
Replacement parts which have
these special safety
characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or
ad-
ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
(FOR USA MODEL ONLY)
Also test with plug
reversed
(Using AC adapter
plug as required)
Device
under
test
Test all exposed
metal surfaces
Earth ground
Leakage
current
tester
Reading should
not be above
0.5 mA
AC Leakage Test
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 ­ Proposition 65
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
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X-HX5000, X-HX3000, X-HX2000
3
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
(1)PACKING PARTS LIST
NSP
1
CD Receiver
See Contrast table (2)
NSP
2
Speaker System (Lch)
See Contrast table (2)
NSP
3
Speaker System (Rch)
See Contrast table (2)
4
Display Carton
See Contrast table (2)
5
Remote Control Unit(REA-22C)
60231A
6
Battery Cover
60231­01
7
Operating Instruction (English)
66780-CDU
7
Operating Instruction (French)
66780-CDF
NSP
8
Dry Cell Battery (R6P, AA)
60235
9
Mirrormat Bag (360
× 300× 0.5)
66692
(SPEAKER BOX)
10
AM Loop Ant . Assy
60232
11
Poly Foam B (TOP)
66682
12
Poly Foam B (BOTTOM)
66683
13
Carton Sheet B
66678
14
Safety Directions
See Contrast table (2)
15
Polybag
53117
16
Guarantee Card
66689-U
17
Mirrormat Bag (400
× 300× 0.5)
66794
Mark No.
Description
Parts No.
(2) CONTRAST TABLE
X-HX5000, X-HX3000 and X-HX2000 are constructed the same except for the following:
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Screw adjacent to
mark on the product are used for disassembly.
Part No.
Remarks
Mark
X-HX5000
X-HX3000
X-HX2000
NSP
1
CD Receiver
XC-HX5000
XC-HX3000
XC-HX2000
NSP
2
Speaker System (Lch)
S-HX5000LR
S-HX3000L
S-HX2000L
NSP
3
Speaker System (Rch)
S-HX5000LR
S-HX3000R
S-HX2000R
4
Display Carton
66677-50U
66677-30U
66677-20U
14
Safety Directions
66784-50U
66784-30U
66784-20U
No.
Symbol and Description
14
15
16
7
11
13
8
9
10
9
2
2 or 3
1
17
12
4
5
6
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X-HX5000, X-HX3000, X-HX2000
4
2.2 EXTERIOR
62
57
57
61
55
3
3
3
3
3
71
59
42
43
72
73
77
58
24
56
55
55
80
81
33
55
50
52
8
3
3
13
12
11
3
55
53
67
51
39
41
40
69
3
3
3
3
3
75
3
3
10
9
4
4
25
65
63
31
30
32
32
8
28
38
33
34
24
24
24
24
68
24
70
45
24
29
26
74
76
7
6
1
5
22
16
66
15
14
18
17
21
60
23
19
64
20
37
3
2
78
36
35
44
47
49
48
46
54
79
CD Mechanism assembly
has no service part.
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X-HX5000, X-HX3000, X-HX2000
5
(1) EXTERIOR PARTS LIST
Mark No.
Description
Parts No.
(2) CONTRAST TABLE
XC-HX5000, XC-HX3000 and XC-HX2000 are constructed the same except for the following:
Mark No.
Description
Parts No.
Part No.
Remarks
Mark
XC-HX5000
XC-HX3000
XC-HX2000
NSP
1
Inner Panel (CD)
66710-05C
66710-03C
66710-02C
5
Button C (SET)
66718-05S
66718-03S
66718-02S
6
Power Button
66720-05
66720-03
66720-02
17
Front Door A, B (CD)
66706-05C
66707-03C
66706-02C
18
Button B (CD-2)
66717-05C2
66717-03C2
66717-02C2
19
Button A (CD-1)
66716-05C1
66716-03C1
66716-02C1
No.
Symbol and Description
1
Inner Panel (CD)
See Contrast table (2)
2
Dumper Gear
60108
3
Screw PAN TAPP. T3X10
PBZ30P100FZK
4
Plate Nut
66741
5
Button C (SET)
See Contrast table (2)
6
Power Button
See Contrast table (2)
7
Button D (TIMER)
66719
8
Push Door Lock
60226
9
LCD Assy (KSG4149)
52716
10
LCD Sheet
66756
11
LCD Holder
66727
NSP
12
LED PCB Assy
66788B
13
FRONT CD PCB Assy
66788A
14
Door Shaft A
66746
15
Screw PAN TAPP. T2X8
PBZ20P080FMC
16
Cushion A
66795
NSP
17
Front Door A, B (CD)
See Contrast table (2)
18
Button B (CD-2)
See Contrast table (2)
19
Button A (CD-1)
See Contrast table (2)
20
Lens
66734-CD
NSP
21
Front Cover A, B (CD)
See Contrast table (2)
22
CD Front Case
See Contrast table (2)
NSP
23
CD Rear Chassis
66737
24
Screw BIND M3X6
BMZ30P060FZK
25
LCD Window
66735
26
Lens (STANDBY)
66736
27
Screw BIND TAPP. T3X8
BBZ30P080FZK
28
AMP COMBI PCB Assy
66789C
(HEADPHONE PCB)
29
Front Door Spring
66748
30
TUNER PCB Assy
66675
31
AMP COMBI PCB Assy
66789B
(FUSE PCB)
32
Screw BTT-S T3X8
BSZ30P080FMC
33
AC Cord Bushing
60228
34
Heat Sink
66743
35
Screw PAN M3X8
PMZ30P080FZK
36
Leg Rubber (A, B)
See Contrast table (2)
37
Foot (A, B)
See Contrast table (2)
38
AMP COMBI PCB Assy
66789A
(POWER PCB)
39
CD PCB Assy
66786
40
Cushion Rubber
60230
41
Holder Plate
66742
NSP
42
CD Door
See Contrast table (2)
NSP
43
CD Door Window
66733-OV
NSP
44
Anntena Cord Assy
66779
45
AM Anntena Jack
60243
46
Pin Jack
52526
47
Power Transformer
54515
48
Screw BIND M4X6
BMZ40P060FMC
49
Washer
WS40FMC
50
1P Jack
52525
51
Speaker Terminal(4P)
60246
52
CD Mechanism Assy
61417
53
Leaf Switch
52802
54
Fuse (F302 : 750mA/250V)
51607
55
Screw FLAT M3X6
CMZ30P060FNI
56
CD Rear Case
See Contrast table (2)
57
Door Shaft B
66747
58
Rear Panel
See Contrast table (2)
59
CD Door Spring
66749
60
Front Door A Assy (CD)
See Contrast table (2)
60
Front Door B Assy (CD)
See Contrast table (2)
61
CD Door Assy
See Contrast table (2)
62
AC Power Cord
50320
63
Fuse (F301 : T5A/125V)
51604
64
Button A (CD-3)
See Contrast table (2)
65
Button D (DISPLAY)
See Contrast table (2)
66
Panel Tape A
66760
67
Connector Assy (2P)
66772
68
Fuse Label (5A/125V)
60224
69
Cushion Rubber
60229
70
Cushion B
66796
71
Dumper Gear
60227
72
10P Connector Cover
66685
73
12p Connector Cover
66684
74
Washer
55003
75
Shild Plat
66797
76
Barrier Plat
66693
77
Motor Cushion
60143
78
Cushion Washer
66699
79
Fuse Label (750mA/250V)
60268
80
Label Plate (CAUTION)
66690I
81
Label Plate (FCC, DOC)
66690B

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