PIONEER S-EV99V/XJI/NC Service Manual

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Service Manual for PIONEER S-EV99V/XJI/NC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV3002
T ­ ZZE JULY 2004 Printed in Japan
S-EV99V
S-EV99V
XJI/E
S-EV99V XJI/NC
SPEAKER SYSTEM
Surround
Front
Sub Woofer
Center
Sub Woofer
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
RRV3002
T ­ ZZE JULY 2004 Printed in Japan
S-EV99V
S-EV99V
XJI/E
S-EV99V XJI/NC
SPEAKER SYSTEM
Surround
Front
Sub Woofer
Center
Sub Woofer
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2
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4
12
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C
D
F
A
B
E
S-EV99V
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The grille is attached to the cabinet by catches. Detach by pull-
ing it toward you.
The woofer is attached to the cosmetic baffle by 4 internal
screws. The cosmetic baffle is atached to the cabinet by 4 exter-
nal screws. To detach it, first insert a sharp-pointed tool like an
eyeleteer into the catch and push up. Next unfasten screws for
the cosmetic baffle. Then unfasten those screws.
When attaching the woofer, face its terminal downward. When
attaching the cosmetic baffle, on the cabinet by screws.
The tweeter is attached to the cosmetic baffle by 2 internal
screws. The cosmetic baffle is atached to the cabinet by 4 exter-
nal screws. To detach it, perform same as the woofer.
(Front SP)
The grille assy is attached to the cabinet by external screws (8
screws for center SP, 4 screws for surround SP) from backside.
The Speaker is attached to the grille by 4 internal screws. To
detach it, first unfasten screws for the grille and the cabinet.
Then unfasten those screws.When attaching it, face its terminal
horizontal. When attaching the grille after connecting the cord,
face its terminal toward the cord of the cabinet.
(Center SP and Surround SP)
(Sub Woofer)
The woofer is attached to the back board by 4 external screws.
To detach it, unfasten those screws.
The input terminal is attached to the back board of the cabinet
together with the adhesive by press-fitting. To detach the input
terminal, pry it open by inserting a flat blade screwdriver into
the upper and lower slot of the input terminal. To attach the
input terminal, replace it on the back board of the cabinet cor-
rectly together with the adhesive by press-fitting. (The red ter-
minal is right-side.)
The cosmetic baffle is attached to the baffle of the cabinet to-
gether with the adhesive by press-fitting. To detach the cos-
metic baffle, pry it open by inserting a flat blade screwdriver
into the lower slot of it. To attach the cosmetic baffle, replace it
on the baffle of the cabinet together with the adhesive by press-
fitting.
How to replace the cosmetic baffle and cosmetic duct
1. Remove the speaker from the cabinet, first removing the four
screws.
2. Reach through the hole where the speaker was originally lo-
cated and pull out the damper attached at the end of the cos-
metic duct by hand.(Damper: See Product Appearance 8.)
Note: Detach the damper with great care so as not to damage
the interior surface of its circumference.
3. With the aid of a flathead screwdriver inserted through the slit
at the lower part of the cosmetic baffle, remove the cosmetic
baffle from the cabinet.
4. Remove the cosmetic duct from the cosmetic baffle, first re-
moving its eight screws. You can now replace the cosmetic
baffle and/or cosmetic duct.
5. Reassemble the subwoofer, as shown below:
5-1 Reattach the cosmetic duct to the cosmetic baffle, using
the eight screws previously removed.
5-2 Apply adhesive to the cosmetic baffle and press it into the
cabinet.
5-3 Apply adhesive to the interior surface of the circumfer-
ence of the damper previously removed.
5-4 Insert the damper into the cabinet through the hole where
the speaker was, and adhere it so that the end of the cos-
metic duct is on the same plane as the surface of the
damper.
5-5 Secure the speaker to the cabinet with the four screws pre-
viously removed.
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B
E
S-EV99V
Mark No.
Description
Part No.
NSP
CS Assy (Front L)
SMW1849
NSP
CS Assy (Front R)
SMW1850
NSP
CS Assy (Sub Woofer)
SMW1851
NSP
CS Assy (Center SP)
SMW1854
NSP
CS Assy (Surround L)
SMW1855
NSP
CS Assy (Surround R)
SMW1856
for Accessory
Stand
SNK2684
Spacer (for Stand)
SEC1737
NSP
Accessories Set
SME3563
NSP
Polyethylene Bag S1
KHL1079
Speaker Cord
SDS1170
Non Skid Pad
SEP1273
for XJI/E type
NSP
Stamped Label (L)
SME3491
NSP
Model Label (Front L)
SAN3452
NSP
Stamped Label (R)
SME3492
NSP
Model Label (Front R)
SAN3453
NSP
Stamped Label
SME3493
NSP
Model Label (Sub WF)
SAN3454
NSP
Stamped Label
SME3494
NSP
Model Label (Center)
SAN3455
NSP
Stamped Label (L)
SME3495
NSP
Model Label (Sur.L)
SAN3456
NSP
Stamped Label (R)
SME3496
NSP
Model Label (Sur.R)
SAN3457
NSP
Caution Label
SRW1091
for XJI/NC type
NSP
Stamped Label (L)
SME3570
NSP
Model Label (Front L)
SAN3516
NSP
Stamped Label (R)
SME3571
NSP
Model Label (Front R)
SAN3517
NSP
Stamped Label
SME3572
NSP
Model Label (Sub WF)
SAN3518
NSP
Stamped Label
SME3573
NSP
Model Label (Center)
SAN3519
NSP
Stamped Label (L)
SME3574
NSP
Model Label (Sur.L)
SAN3520
NSP
Stamped Label (R)
SME3575
NSP
Model Label (Sur.R)
SAN3521
NSP
Caution Label
SRW1091
for Packing
Top Protector
SHA2453
Middle Protector
SHA2454
Bottom Protector
SHA2455
Protection sheet S2 (for Front)
SHC1800
Protection sheet S3 (for Sub WF)
SHC1818
Packing Case (for XJI/E type)
SHG2595
Packing Case (for XJI/NC type)
SHG2600
NSP
Polyethylene Bag S5 (for Front and Sub WF)SHL1385
NSP
Polyethylene Bag (for Center and Stand) SHL1405
Polyethylene Bag S3 (for Surround) SHL1397
7
7
7
7
7 CS Assy (Front SP)
Mark No.
Description
Part No.
NSP
Cabinet
SMM2006
Grille Assy
SMG1826
NSP
Badge 36
SAM1441
NSP
Grille Frame
SMH1089
NSP
Punching net
SNC1204
NSP
Double Facetape
SEH1062
Network Assy (Front L)
SWN1716
Network Assy (Front R)
SWN1717
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
Non Skid Pad
SEC1827
Gasket
SEC1629
Packing
SEC1726
NSP
Acoustic Absorbent
SMV2207
NSP
Acoustic Absorbent
SMV1886
Catch
SNK2176
Cosmetic Baffle
SNK2803
Speaker (Woofer)
A14LU75-51D
Speaker (Tweeter)
E52AP45-55D
Screw (for Speaker)
BPZ40P100FNI
Screw (for Cosmetic Baffle)
PYC40P400FNI
7
7
7
7
7 CS Assy (Sub Woofer)
Mark No.
Description
Part No.
NSP
Cabinet
SMM2007
Input Terminal
KKX1014
NSP
Badge 36
SAM1441
Connection Cord
SDD1333
Non Skid Pad
SEC1827
NSP
Packing
SEC1886
NSP
Packing
SEC1887
Cosmetic Duct
SMR1378
NSP
Acoustic Absorbent
SMV1886
Cosmetic Baffle
SNK2804
Speaker
A14LU80-51H
Screw (for Cosmetic Duct)
BPZ30P100FNI
Screw (for Speaker)
BYC40P200FNI
7
7
7
7
7 CS Assy (Center SP)
Mark No.
Description
Part No.
NSP
Cabinet
SNK2688
Grille Assy
SMG1792
NSP
Badge 36
SAM1441
NSP
Grille Cloth
SAS1553
NSP
Grille Frame
SMH1071
Packing (95x3)
SEC1727
Packing (322x3)
SEC1728
Connecting Cord
SDF1102
Non Skid Pad
SEP1296
NSP
Packing
SNK2541
Speaker
D87DU61-55D
Screw (*)
BPZ40P080FNI
Screw (*)
BPZ40P120FNI
7
7
7
7
7 CS Assy (Surround SP)
Mark No.
Description
Part No.
NSP
Cabinet
SNK2690
Grille Assy
SMG1793
NSP
Badge 36
SAM1497
NSP
Grille Cloth
SAS1554
NSP
Outside Stopper Ring
SBG1006
NSP
Grille Frame
SMH1072
Packing (95x3)
SEC1727
Packing (182x3)
SEC1729
Connecting Cord (Surround L)
SDF1103
Connecting Cord (Surround R)
SDF1104
NSP
Packing
SNK2541
Speaker
D87DU61-55D
Screw (*)
BPZ40P080FNI
Screw (*)
BPZ40P120FNI
(*) Refer to "PRODUCT APPEARANCE".
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12
3
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C
D
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A
B
E
S-EV99V
PRODUCT APPEARANCE
CS Assy (Front SP)
CABINET
COSMETIC BAFFLE
CATCH
GASKET
GASKET
SPEAKER
SPEAKER
GRILLE ASS'Y
SCREW
NON SKID PAD
SCREW
ACOUSTIC ABSORBENT
ACOUSTIC ABSORBENT
NETWORK ASS'Y
MODEL LABEL
HORIZONTAL
VERTICAL
TWEETER
WOOFER
PYC40P400FNI
BPZ40P100FNI
DUFFEL FELT(t8)
DUFFEL FELT(t8)
1
1
4
2
2
1
1
1
4
4
6
1
1
1
1
No.
Num.
Part Name
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
(351)
(200)
(250)
1
11
15
12
14
13
TO LARGE TERMINAL
OF THE TWEETER
TO LARGE
TERMINAL OF
THE WOOFER
WHITE WITH
GRAY LINE
(S-EV99V
S-EV66V)
TO SMALL TERMINAL
OF THE TWEETER
RED
RED
(S-EV33V)
WHITE(S-EV99V,S-EV66V)
BLACK(S-EV33V)
TO SMALL TERMINAL
OF THE WOOFER
WHITE
2
3
4
5
6
7
8
9
10
Woofer
I N
Red
White
White
White with
Gray Line
White with
Gray Line
White
Tweeter
2.7
µF
SCHEMATIC DIAGRAM
Network Assy : SWN1717 ( for Front(R))
: SWN1716 ( for Front(L))
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5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-EV99V
PRODUCT APPEARANCE
CS Assy (Sub Woofer)
CABINET
COSMETIC BAFFLE
COSMETIC DUCT
BADGE 36
ACOUSTIC ABSORBENT
SCREW
PACKING
DAMPER
CONNECTION CORD
SPEAKER
SCREW
INPUT TERMINAL
MODEL LABEL
NON SKID PAD
PACKING
1
1
1
1
1
8
1
1
1
1
4
1
1
4
8
No.
Num.
Part Name
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
DUFFEL FELT(t8)
BPZ30P100FNI
BYC40P200FNI
(332.5)
(200)
(351)
Speaker
I N
Red
Black
SCHEMATIC DIAGRAM
Connection Cord (SDD1333)
1
6
2
3
4
5
7
15
8
9
14
13
12
RED
BLACK
11
10

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