PIONEER PDP-S20-LR/XIN1/E Service Manual

Cover page of PIONEER PDP-S20-LR/XIN1/E Service Manual

Service Manual for PIONEER PDP-S20-LR/XIN1/E, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
RRV2829
T ­ ZZP NOV 2003 Printed in Japan
PDP-S20-LR
SPEAKER SYSTEM
XIN/E
65S
This service manual is intended for qualified service technicians; it is not meant
for the casual do-it-yourselfer. Qualified technicians have the necessary test
equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the
repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S20-LR
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
RRV2829
T ­ ZZP NOV 2003 Printed in Japan
PDP-S20-LR
SPEAKER SYSTEM
XIN/E
65S
This service manual is intended for qualified service technicians; it is not meant
for the casual do-it-yourselfer. Qualified technicians have the necessary test
equipment and tools, and have been trained to properly and safely repair complex
products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability
of the product and may void the warranty. If you are not qualified to perform the
repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals
which are known to the state of California to cause cancer, birth defects or other
reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
PDP-S20-LR
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2
1
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4
12
3
4
C
D
F
A
B
E
PDP-S20-LR
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
The grille is attached to the baffle using double-sided self-adhe-
sive tape. To avoid damaging the grille, work with the speaker
on top of a blanket or similar, face up.
There are two slots in the lower part of the speaker. Insert a
screwdriver(-) into each slot and push down detach the lower
part.
Turn the speaker over and insert a screwdriver(-) between the
grille and the baffle. Taking care not to damage the baffle, push
down on the screwdriver(-) to prize the baffle and grille apart.
When reattaching the grille, use double-sided self-adhesive
tape in the locations shown in the diagram and press the grille
assy into place.
The grille is fixed using boss and double-sided self-adhesive
tape(The tape is in the locations indicated in the diagram be-
low). Do not use a dryer to heat the self-adhesive tape when
removing the grille.
The woofer is attached to the baffle by internal screws. To de-
tach it, unfasten those screws. When attaching it, face its termi-
nal downward.
The tweeter is attached to the baffle by external screws. To de-
tach it, unfasten those screws.
The Super Tweeter is fixed to the inside of the baffle. When
removing the Super Tweeter, first remove the screws that hold
the cabinet in place from the front of the baffle. Next, remove
the packing material (SEC1755) from around the Super
Tweeter cord and network assy connector, then detach the Su-
per Tweeter cord from the network assy. Detach by pressing the
Super Tweeter with a finger from the surface of the baffle.
When reattaching the Super Tweeter, fix it to the baffle using
adhesive (GYL-014). Next, attach the cover (SES1022), put-
ting adhesive (GYL-014) around the outside edge of the cover.
After connecting the Super Tweeter cord to the network assy,
put packing material (SEC1755) around the connector.
Double-sided self-adhesive tape
Packing (SEB1228)
Cover (SES1022)
Adhesive (GYL-014) around edge
Packing
(SEC1755)
Adhesive (GYL-014) around edge
connection completely
covered with adhesive
SEH1056
SEH1056
SMG1795
SEH1055
Slot
Screwdriver
(-)
Baffle
Down
Grille
Diaphragm Assy 20 (SXE1099)
(=Super Tweeter)
SUPER TWEETER
EXPLODED VIEWS
GRILLE
LOCATIONS TO FIX DOUBLE-SIDED
SELF-ADHESIVE TAPE
(after putting Diaphragm Assy 20 (=Super Tweeter)
into cabinet)
Gasket (SEB1281)
(Stick to the surface of the
Diaphragm Assy 20 (=Super Tweeter))
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
PDP-S20-LR
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
NSP
Baffle
SNK2714
NSP
Cabinet
SNK2716
Grille
SMG1795
NSP
Grille Cloth
SAS1555
NSP
Grille Frame
SMH1075
NSP
Cosmetic Frame
SNK2717
Network Assy
SWN1719
Input Terminal
KKX1015
NSP
Model Label (L)
SAN3299
NSP
Model Label (R)
SAN3300
Fin-Lok M5
SBN1049
Packing (for S.Tw(Back))
SEB1228
NSP
Gasket (for Bfi:Wf-Tw)
SEB1250
NSP
Gasket (for Input-Side)
SEB1255
NSP
Gasket (for Wf:Input)
SEB1256
NSP
Gasket (for Bfo:Tw-S.Tw)
SEB1258
NSP
Gasket (for Cab:Up Bottom)
SEB1264
NSP
Gasket (for Bfi:Wf-Boss)
SEB1271
NSP
Gasket (for Cab:Input)
SEB1273
NSP
Gasket (for Duct-O:Side)
SEB1274
NSP
Gasket (for Duct-O:Up)
SEB1275
NSP
Gasket (for Tw-Nw)
SEB1276
NSP
Gasket (for Input Terminal)
SEB1278
NSP
Gasket (for S.Tw)
SEB1281
Gasket (for Input-Rear)
SEC1724
NSP
Gasket(for Duct,S.Tw(Lead Wire)) SEC1740
NSP
Gasket (for Baffle-Cabinet(Long))
SEC1752
NSP
Gasket (for Baffle-Cabinet(Short))
SEC1753
NSP
Gasket (for Wf:Gasket)
SEC1754
Gasket (for Nw assy-Stw)
SEC1755
NSP
Gasket (for PDP-SP:Blind)
SEC1788
NSP
Gasket (for Bfo:Nw)
SEC1801
NSP
Felt (for Input-Side)
SED1113
NSP
Felt (for Duct-I:L R)
SED1114
NSP
Felt (for Duct-I:Up,Bottom)
SED1115
Tape (for Bf:Top)
SEH1055
Tape (for Bf:Side)
SEH1056
NSP
Damper (for Cab:Center)
SEP1285
NSP
Damper (for Bfo:Bottom)
SEP1293
Cover
SES1022
NSP
Acoustic Absorbent
(for Bfi:Wf(Up,Down))
SMT1212
NSP
Acoustic Absorbent
(for Cab:Duct Side)
SMT1219
NSP
Acoustic Absorbent
(for Cab:Norimaki)
SMT1229
NSP
Acoustic Absorbent
(for Bfi:Up Bottom)
SMT1230
NSP
Acoustic Absorbent
(for Cab(Choke Coil))
SMV2170
NSP
Acoustic Absorbent
(for Cab:Norimaki)
SMV2183
NSP
Duct Cover
SNK2732
65 Label
SRW1080
NSP
Label Serial
SRW1083
Diaphragm Assy 20
SXE1099
NSP
Ceramic Tweeter
SCA1019
NSP
Terminal
SKF-102
NSP
Terminal
SKF1035
Speaker (Woofer)
A101EC65-52F
Speaker (Tweeter)
FADD55-51F
Screw(for Input Terminal)
BBZ35P140FMC
Screw (for Fin-lok M5)
BMZ50P060FZK
Screw (for TW3)
BPZ35P160FZK
Screw (for Bf:14 Wf:4)
BPZ40P140FZB
Screw (for Nw:Choke Coil)
BPZ40P350FMC
NSP
Accesory Set
SME3432
NSP
Holder Set
SEA1637
NSP
Poly Bag S1
SHL1304
Holder Assy
SNX1160
NSP
Gasket
SEC1743
NSP
Gasket
SEC1744
NSP
Holder
SNK2719
Protector
SHB1131
NSP
Accesory Set
SME3433
NSP
Holder Set
SEA1638
NSP
Poly Bag S1
SHL1304
Holder Assy
SNX1161
NSP
Gasket
SEC1743
NSP
Gasket
SEC1744
NSP
Spacer
SEP1294
NSP
Spacer
SEP1295
NSP
Holder
SNK2720
Protector
SHB1132
Protector
SHB1133
NSP
Operating instructions Set
SME3434
NSP
Poly Bag S2
SHL1309
Operating instructions
SRD1259
(English,French,German,Italian,Duch,Spanish,Simp-Chinese)
NSP
Accesory Set
SME3435
NSP
Poly Bag S1
KHL1079
Speaker Wire
SDS1146
NSP
Screws Set
SEA1624
Screw
BMZ50P100FZK
NSP
Poly Bag S0
KHL1081
Protector (for Side Pad)
SHA2399
Protector (for Center)
SHB1134
Packing Case
SHG2518
NSP
Packing Bag S2
SHL1363
NSP
Label Serial
SRW1087
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4
1
23
4
12
3
4
C
D
F
A
B
E
PDP-S20-LR
Network Assy (SWN1719)
SCHEMATIC DIAGRAM
PRODUCT APPEARANCE
Tweeter
Super Tweeter
Woofer
I N
Red
Red
Red
Black
Black
3.3
µF/100V
C
L
1.4mH
Blue
White
White
65
1.2
6.1
108
652
65
37
28
1
2
3
4
5
6
7
8
9
10
15
16
17
18
19
27
28
26
26
32
31
39
42
43
44
15
45
34
48
49
50
51
52
15
53
46
47
44
42
40
36
41
33
34
35
36
37
38
31
26
30
29
20
21
22
23
24
25
14
11
12
13
9
and gasket(SEC1788) is symmetrical to center line.
Rch is same appearance without model lavel,
*This product appearance shows Lch.
SMV2170
SMV2183
SMT1229
BMZ50P060FZK
SEC1788
SEP1293
SEC1801
SEC1754
A101EC65-52F
BPZ40P140FZB
SEB1250
FADD55-51F
BPZ35P160FZK
SEB1258
SEB1281
SXE1099
SEH1056
SEH1055
Acoustic Absorbent
Acoustic Absorbent
Acoustic Absorbent
Screw
Gasket
Damper
Gasket
Gasket
Speaker
Screw
Gasket
Speaker
Screw
Gasket
Gasket
Diaphragm Assy 20
Tape
Tape
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
1
1
4
1
1
1
1
1
18
1
1
3
1
1
1
2
1
SMT1212
SEC1755
SEC1740
SEB1228
SES1022
SMT1230
SRW1083
SAN3299
SNK2716
KKX1015
SBN1049
SNK2714
SMG1795
SED1115
SED1114
SNK2732
SEC1724
SEB1255
Acoustic Absorbent
Gasket
Gasket
Packing
Cover
Acoustic Absorbent
Label Serial
Model Label(L)
Cabinet
Input Terminal
Fin-Lok M5
Baffle
Grille
Felt
Felt
Duct Cover
Gasket
Gasket
SMT1219
SED1113
BBZ35P140FMC
SEB1273
SEB1278
SRW1080
SEB1275
SEB1274
SEP1285
SEB1264
SEC1752
SEC1753
BPZ40P350FMC
SEB1256
SEB1276
SWN1719
SEB1271
Acoustic Absorbent
Felt
Screw
Gasket
Gasket
65 Label
Gasket
Gasket
Damper
Gasket
Gasket
Gasket
Screw
Gasket
Gasket
Network Assy
Gasket
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
2
2
5
1
1
2
1
1
1
1
4
1
1
2
2
1
1
1
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
2
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
4
SAN3300:Model Label(R)
No.
Part No.
Part Name
Num.
Remarks No.
Part No.
Part Name
Num.
Remarks
No.
Part No.
Part Name
Num.
Remarks

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