PIONEER DV-5500KD Service Manual

Cover page of PIONEER DV-5500KD Service Manual

Service Manual for PIONEER DV-5500KD, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
RRV2687
T ­ ZZE SEPT. 2002 Printed in Japan
DVD PLAYER
DV-5500KD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Power Requirement
Regional restriction
codes (Region No.)
Remarks
DV-5500KD
AC110-127V/220-240V
6
Type
RAMXU
Model No.
Order No.
Remarks
DV-353-K/KUXJ
RRV2592
¶ This service manual should be used together with the following manual(s):
Serial No.
Confirm it
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
RRV2687
T ­ ZZE SEPT. 2002 Printed in Japan
DVD PLAYER
DV-5500KD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Power Requirement
Regional restriction
codes (Region No.)
Remarks
DV-5500KD
AC110-127V/220-240V
6
Type
RAMXU
Model No.
Order No.
Remarks
DV-353-K/KUXJ
RRV2592
¶ This service manual should be used together with the following manual(s):
Serial No.
Confirm it
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2
1
23
4
12
3
4
C
D
F
A
B
E
DV-5500KD
CONTRAST OF MISCELLANEOUS PARTS
7 CONTRAST TABLE
DV-5500KD/RAMXU and DV-353-S/KUXU/CA are constructed the same except for the following:
PCB ASSEMBLY
P9 - 3
1..FJMB Assy
VWS1515
VWS1523
1..KMJB Assy
Not used
VWM2124
NSP
2..MJKB Assy
Not used
VWV1904
No. 1
NSP
2..KRAB Assy
Not used
VWV1905
No. 2
1..DMCB Assy
Not used
VWV1906
No. 3
P9 - 7
>
1..POWER SUPPLY Unit
VWR1351
VWR1352
(or VWR1353)
(or VWR1354)
(or VWR1363)
(Not used)
PACKING
P7 - 1
>
Power Cable
ADG7022
ADG7018
P7 - 2
NSP
Warranty Card
ARY7057
ARY7046
P7 - 3
NSP
AA/R6P Dry Cell Battery
VEM1010
VEM1030
P7 - 5
Operating Instructions (English)
VRB1285
Not used
P7 - 7
Remote Control
VXX2800
VXX2808
P7 -12
Packing Case
VHG2169
VHG2183
P7 -14
Battery Cover
VNK4997
VNK4998
Operating Instructions (Simp-Chinese)
Not used
VRC1153
Ref.
No.
Remarks
DV-353-S/KUXU/CA DV-5500KD/RAMXU
Part No.
Mark
Symbol and Description
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1
When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560
= 56 × 101= 561 ................................................... RD1/4PU 5 6 1 J
47k
= 47 × 10 3 = 473 .................................................. RD1/4PU 4 7 3 J
0.5
= R50 ...................................................................... RN2H Â 5 0 K
1
= 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2
When there are 3 effective digits (such as in high precision metal film resistors).
5.62k
= 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
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3
5
67
8
5
6
7
8
C
D
F
A
B
E
DV-5500KD
EXTERIOR SECTION
P9 - 8
NSP
Loading Mechanism Assy
VWT1203
VWT1197
P9 -13
Rear Panel
VNA2437
VNA2449
P9 -15
DVD V Plate
VAM1121
VAM1123
P9 -18
Tray Panel
VNK4973
Not used
P9 -18
Tray Panel Assy
Not used
VXA2540
P9 -19
Front Panel Assy
VXA2496
VXA2501
P9 -20
Pioneer Badge
VAM1129
VAM1112
P9 -21
NSP
Energy Star Label
AAX7876
Not used
P9 -26
Bonnet Case S
VXX2823
VXX2820
Flexible Cable (08P)
Not used
VDA1895
No. 4
Flexible Cable (20P)
Not used
VDA1897
No. 5
Flexible Cable (30P)
Not used
VDA1898
No. 6
PCB Spacer
Not used
AEC1372
No. 7
Sheild Barrier
Not used
VEC2324
No. 8
Jack Holder
Not used
VNE2269
No. 9
Headphone Knob G
Not used
PAC1862
No. 10
Ring
Not used
VNK4982
No. 11
Label (Rear)
Not used
VRW1739
for Rear Panel
CLASS1 Caution Label
Not used
VRW1889
for Bonnet
RAM Caution Label
Not used
VRW1904
for Bonnet
LOADING MECHANISM ASSY
P11 - 2
Traverse Mechanism Assy-S
VXX2858
VXX2782
TRAVERSE MECHANISM ASSY-S
P15 - 3
Pickup Assy-S
OXX8004
OXX8003
Ref.
No.
Remarks
DV-353-S/KUXU/CA DV-5500KD/RAMXU
Part No.
Mark
Symbol and Description
· The numbers in the remarks column correspond to the numbers on the "EXPLODED VIEWS".
· For PCB assemblies, Refer to "PCB PARTS LIST", "2. SCHEMATIC DIAGRAM" and "3. PCB CONNECTION DIAGRAM".
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4
1
23
4
12
3
4
C
D
F
A
B
E
DV-5500KD
Mark No.
Description
Part No.
Mark No.
Description
Part No.
7 PCB PARTS LIST
FJMB ASSY [VWS1523]
SEMICONDUCTORS
IC110
BA10358FV
>
IC303
BA18BC0FP
IC731
BA4560F
IC251
BA6664FM
IC604
K4S641632F-TC75
IC302
K6T1008V2E-TB70
IC301
L6315ATXXT
IC351
M56788AFP
>
IC451
MM1385EN
>
IC421
MM1565AF
IC801
MM1567AJ
>
IC901
NJM78L05A
IC711
PCM1742KE
IC11
PE5314B
>
IC431
PQ025EZ01ZP
>
IC441
PQ070XZ02ZP
IC12
PST3228
IC601
STI5519AVB-B0C
IC605
TC7WU04FU
IC603
VYW2028
Q300, Q602­Q607, Q762
2SA1037K
Q81, Q83
2SA1602A
Q103, Q104, Q82, Q941
2SC2412K
Q766­Q769, Q794, Q795
2SD2114K
Q796
DTA124TK
Q652
DTC114TK
Q711, Q761, Q791, Q805, Q807
DTC114YK
Q101, Q102
HN1A01F
Q792, Q806, Q808
PDTA124EK
Q601
RN4982
D601
RB501V-40
D721
UDZS6.2B
COILS AND FILTERS
L741
LAU1R0J
L699
LCYA2R2J2520
L300
LCYA2R7J2520
L324 CHIP BEADS
VTL1083
L851, L861 CHIP BEADS
VTL1089
CAPACITORS
C301, C302
CCSRCH100D50
C310
CCSRCH151J50
C307
CCSRCH180J50
C360, C734, C754
CCSRCH330J50
C391, C733, C737, C738, C753
CCSRCH331J50
C757, C758
CCSRCH331J50
C351
CCSRCH470J50
C309
CCSRCH560J50
C308
CCSRCH7R0D50
C633, C634
CCSRCH8R0D50
C113
CEAT100M50
C104, C21, C316, C317, C368
CEAT101M10
C405, C412, C432, C614, C711
CEAT101M10
C721, C726, C731, C751, C801
CEAT101M10
C803
CEAT101M10
C617, C714, C842
CEAT102M6R3
C943
CEAT1R0M50
C111
CEAT220M25
F
B
C724, C736, C756, C794, C795
CEAT470M16
C812, C832, C852, C862
CEAT471M6R3
C422
CKSQYB225K10
C699
CKSQYF225Z16
C14, C340, C641, C799
CKSRYB102K50
C259, C311
CKSRYB103K50
C248­C251, C255
CKSRYB104K16
C257, C258
CKSRYB223K50
C357
CKSRYB472K50
C106, C11, C148, C157, C158
CKSRYF104Z25
C22, C253, C256, C304
CKSRYF104Z25
C321­C333, C365, C366, C451
CKSRYF104Z25
C602­C609, C612, C618
CKSRYF104Z25
C621, C622, C632, C637­C640
CKSRYF104Z25
C713, C717, C722, C725, C735
CKSRYF104Z25
C755, C802, C804, C805, C811
CKSRYF104Z25
C821, C822, C831, C844, C851
CKSRYF104Z25
C861, C952
CKSRYF104Z25
C30
CKSRYF104Z50
C411, C423, C431, C601
CKSRYF105Z10
C610, C611, C613, C615, C629
CKSRYF105Z10
C635, C636, C741
CKSRYF105Z10
RESISTORS
R121
RAB4C220J
R123
RAB4C390J
R731, R751, R796, R797
RN1/16SE1602D
R734, R754
RN1/16SE2702D
R341
RS1/10S101J
R764
RS1/10S182J
R126­R129, R176­R179
RS1/10S220J
R793
RS1/10S222J
R254­R259
RS1/10S3R3J
R822, R832
RS1/10S75R0F
R326­R330, R443
RS1/16S1001F
R147, R265, R266, R304, R322
RS1/16S1002F
R377, R378, R392, R393
RS1/16S1002F
R344, R351, R353, R354
RS1/16S1003D
R359, R360, R368, R372
RS1/16S1003D
R374, R375, R384, R385
RS1/16S1003D
R335, R336
RS1/16S1003F
R302
RS1/16S1202F
R358, R394
RS1/16S1503F
R146, R441
RS1/16S1801F
R612, R613
RS1/16S1802F
R442
RS1/16S1803F
R675, R678, R681, R684, R687
RS1/16S2700F
R690
RS1/16S2700F
R345, R355, R370, R371
RS1/16S3902F
R346, R356, R357, R362, R364
RS1/16S6802F
R373
RS1/16S6802F
R812, R844, R854, R864
RS1/16S75R0F
R390
RS1/16S8202F
Other Resistors
RS1/16S###J
OTHERS
CN950 20P CONNECTOR
52045-2045
CN903
30P CONNECTOR
CN401 CONNECTOR
B13B-PH-K
CN11, CN52 CONNECTOR
B5B-PH-K
JA702 JACK
BKB1017
JA95
OPT. LINK OUT
JFJ1001
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5
5
67
8
5
6
7
8
C
D
F
A
B
E
DV-5500KD
Mark No.
Description
Part No.
Mark No.
Description
Part No.
V11 FL TUBE
VAW1070
FLEXIBLE CABLE
VDA1681
PCB BINDER
VEF1040
JA701 JACK
VKB1179
CN3 4P CONNECTOR
VKN1180
CN951 8P CONNECTOR
VKN1184
CN251 12P CONNECTOR
VKN1188
CN1001 7P CONNECTOR
VKN1211
CN151 26P CONNECTOR
VKN1790
FL HOLDER
VNK4980
X11 (5MHz)
VSS1142
X301 (20MHz)
VSS1167
X601 (27MHz)
VSS1168
MJKB ASSY [VWV1904]
SEMICONDUCTORS
IC2001
BA4560F
IC3001
NJM2068M
>
IC4001
NJM78L08A
CAPACITORS
C2502
CCSRCH271J50
C2000, C3007, C3507
CEAL2R2M50
C3001, C3003, C3503, C4003
CEAT101M10
C4001
CEJQ101M16
C3002, C3006, C3502, C3506
CKSRYB102K50
C2001, C3000
CKSRYB103K50
C2003-C2005, C2503
CKSRYB104K16
C2002
CKSRYB152K50
C4002, C4004
CKSRYF104Z25
RESISTORS
VR1001, VR2001 (10KB)
VCS1040
Other Resistors
RS1/16S###J
OTHERS
CN951 8P CONNECTOR
VKN1184
JA5045 HEADPHONE JACK
VKN1776
JA5545 HEADPHONE JACK
VKN1776
KN5001 EARTH METAL FITTING
VNF1084
KRAB ASSY [VWV1905]
SEMICONDUCTORS
IC271
TC74HC157AF
IC101
TC74VHCT541AFT
IC201
TC9409BF-001
Q271
PDTC124EK
CAPACITORS
C235
CCSRCH471J50
C201
CEAL470M6R3
C123, C207, C209, C212, C215
CEAT101M10
C217, C273
CEAT101M10
C214, C216
CKSRYB103K50
C211
CKSRYB104K16
C219
CKSRYB122K50
C218
CKSRYB562K50
C121, C122, C202, C203
CKSRYF104Z25
C205, C206, C208, C213
CKSRYF104Z25
C271, C272
CKSRYF104Z25
RESISTORS
All Resistors
RS1/16S###J
OTHERS
CN950 20P CONNECTOR
52045-2045
PCB BINDER
VEF1040
KN101 EARTH METAL FITTING
VNF1084
DMCB ASSY [VWV1906]
SEMICONDUCTORS
IC502, IC602
BA4560F
IC501, IC601
PCM1742KE
Q412, Q442
2SA1037K
Q411, Q441
2SC2412K
Q423, Q511, Q531, Q611, Q631
2SD2114K
Q422
DTA124EK
Q421
DTC114YK
D411
1SS355
D401
UDZS6.2B
COILS AND FILTERS
L201, L251 CHIP BEADS
VTL1089
CAPACITORS
C422
CCSRCH102J50
C514, C534, C614, C634
CCSRCH330J50
C512, C516, C532, C536, C612
CCSRCH331J50
C616, C632, C636
CCSRCH331J50
C302, C504, C511, C531, C604
CEAT101M10
C611, C631
CEAT101M10
C151
CEAT102M6R3
C304, C402, C421, C506, C515
CEAT470M16
C535, C606, C615, C635
CEAT470M16
C201, C251
CEAT471M6R3
C501, C503, C505, C507, C513
CKSRYF104Z25
C533, C601, C603, C605, C607
CKSRYF104Z25
C613, C633
CKSRYF104Z25
RESISTORS
R415, R421, R442
RS1/10S222J
R152, R202, R252
RS1/16S75R0F
Other Resistors
RS1/16S###J
OTHERS
CN101 30P CONNECTOR
52045-3045
CN102 D-SOCKET(14P)
AKP7137
PCB BINDER
VEF1040
JA101 JACK
VKB1126
KN701 EARTH METAL FITTING
VNF1084

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