PIONEER DV-535/WYXJ Service Manual

Cover page of PIONEER DV-535/WYXJ Service Manual

Service Manual for PIONEER DV-535/WYXJ, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
DV-535
RRV2316
T ­ ZZE JUNE 2000 Printed in Japan
DVD PLAYER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 32
5. PCB PARTS LIST ................................................ 42
6. ADJUSTMENT ..................................................... 46
CONTENTS
7. GENERAL INFORMATION ................................ 47
7.1 DIAGNOSIS .................................................. 47
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 47
7.1.2 TEST POINTS LOCATION ................... 48
7.1.3 TEST MODE SCREEN DISPLAY ........ 49
7.1.4 TROUBLE SHOOTING ........................ 53
7.1.5 ERROR CODE ..................................... 54
7.1.6 DISASSEMBLY .................................... 58
7.2 IC .................................................................. 61
8. PANEL FACILITIES AND SPECIFICATIONS .... 74
Type
Power Requirement
The voltage can be converted by
the following method.
Model
DV-535
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Region No.
WYXJ
AC220-240V
2
­­­­­­­­­­­­­
WYXJ/SP
AC220-240V
2
­­­­­­­­­­­­­
WVXJ
AC220-240V
2
­­­­­­­­­­­­­
WYXQ
AC220-240V
2
­­­­­­­­­­­­­
RDXJ/RB
AC110-127/220-240V
2
Automatic select
RDXJ/RD
AC110-127/220-240V
4
Automatic select
RDXJ1/RA
AC110-127/220-240V
1
Automatic select
DVD PLAYER
3
8
7
¡¢
41
0
ÎA
POWER
­OFF -ON
STANDBY
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
DV-535
RRV2316
T ­ ZZE JUNE 2000 Printed in Japan
DVD PLAYER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 32
5. PCB PARTS LIST ................................................ 42
6. ADJUSTMENT ..................................................... 46
CONTENTS
7. GENERAL INFORMATION ................................ 47
7.1 DIAGNOSIS .................................................. 47
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 47
7.1.2 TEST POINTS LOCATION ................... 48
7.1.3 TEST MODE SCREEN DISPLAY ........ 49
7.1.4 TROUBLE SHOOTING ........................ 53
7.1.5 ERROR CODE ..................................... 54
7.1.6 DISASSEMBLY .................................... 58
7.2 IC .................................................................. 61
8. PANEL FACILITIES AND SPECIFICATIONS .... 74
Type
Power Requirement
The voltage can be converted by
the following method.
Model
DV-535
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Region No.
WYXJ
AC220-240V
2
­­­­­­­­­­­­­
WYXJ/SP
AC220-240V
2
­­­­­­­­­­­­­
WVXJ
AC220-240V
2
­­­­­­­­­­­­­
WYXQ
AC220-240V
2
­­­­­­­­­­­­­
RDXJ/RB
AC110-127/220-240V
2
Automatic select
RDXJ/RD
AC110-127/220-240V
4
Automatic select
RDXJ1/RA
AC110-127/220-240V
1
Automatic select
DVD PLAYER
3
8
7
¡¢
41
0
ÎA
POWER
­OFF -ON
STANDBY
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2
DV-535
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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3
DV-535
WARNING!
THE AEL(ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 655 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 785 nm
(Printed on the Rear Panel)
WYXJ, WYXJ/SP, WVXJ and WYXQ types
LABEL CHECK
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loading-
status detection switch (S101 on the LOAB assy) are detected
by the microprocessor (IC11 in the DVDM assy).
· To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S101 is shorted to +5V). The 650 nm laser
diode for DVD oscillation will continue if pin 19 of IC1 is shorted
to +5V (fault condition) in the DVDM assy.
The 780 nm laser diode for CD oscillates if pin 20 of IC1 is shorted
to +5V in the DVDM assy.
In the test mode
, the laser diode oscillates when microproces-
sor detects a PLAY signal, or when the PLAY key is pressed
(S706 ON in the KEYB assy), with the above requirements satis-
fied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
: See page 49.
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DV-535
4
2.1 PACKING
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
FRONT
5
4
11
13
14
15
5
4
12
6
20
10
2
3
1
8
9
WYXJ, WVXJ, WYXQ
Types Only
WYXJ, WYXJ/SP, WYXQ
Types Only
WYXJ, WYXQ
Types Only
16
WYXJ, WYXQ
Types Only
17
RDXJ/RB, RDXJ/RD
RDXJ1/RA
Types Only
18
RDXJ/RB
Type Only
19
RDXJ/RD
Type Only
WVXJ Type Only
WVXJ Type Only
Except
WVXJ Type
Except WVXJ Type
25
24
1
7
Except
RDXJ/RB, RDXJ/RD
Types
21
WYXJ/SP
Type Only
22
23
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DV-535
5
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
1
Power Cord
See Contrast table (2)
2
Audio Cord (L = 1.5m)
See Contrast table (2)
3
Video Cord (L = 1.5m)
See Contrast table (2)
4
Remote Control Unit
VXX2702
5
Battery Cover
VNK4631
NSP
6
Dry Cell Battery (R6P, AA)
See Contrast table (2)
7
Pad F
VHA1238
8
Pad R
VHA1239
9
Packing Case
See Contrast table (2)
10
Mirror Mat Sheet
Z23-007
(750
× 600 × 0.5)
NSP
11
Warranty Card
See Contrast table (2)
12
Polyethylene Bag
VHL1051
(0.03
× 200 × 300)
13
Operating Instructions
See Contrast table (2)
(English/Italian)
14
Operating Instructions
See Contrast table (2)
(Spanish/Portuguese)
15
Operating Instructions
See Contrast table (2)
(Dutch/Swedish)
16
Operating Instructions
See Contrast table (2)
(German/French)
17
Operating Instructions
See Contrast table (2)
(English)
18
Operating Instructions
See Contrast table (2)
(Arabian)
19
Operating Instructions
See Contrast table (2)
(Spanish/Portuguese)
NSP
20
Polyethylene Bag
See Contrast table (2)
NSP
21
Information List
See Contrast table (2)
NSP
22
Service Phone List
See Contrast table (2)
NSP
23
Connection Guide
See Contrast table (2)
24
RCU Holder
See Contrast table (2)
25
Cord Holder
See Contrast table (2)
(2) CONTRAST TABLE
DV-535/WYXJ, WYXJ/SP, WVXJ, WYXQ, RDXJ/RB, RDXJ/RD and RDXJ1/RA are constructed the same except for the following :
Mark No.
Symbol
and
Description
Part No.
WVXJ
Type
RDXJ/RB
Type
RDXJ/RD
Type
NSP
NSP
NSP
NSP
NSP
NSP
1
2
3
6
9
11
13
14
15
16
17
18
19
20
20
21
22
23
24
25
Power Cord
Audio Cord (L=1.5m)
Video Cord (L=1.5m)
Dry Cell Battery
(R6P, AA)
Packing Case
Warranty Card
Operating Instructions
(English/Italian)
Operating Instructions
(Spanish/Portuguese)
Operating Instructions
(Dutch/Swedish)
Operating Instructions
(German/French)
Operating Instructions
(English)
Operating Instructions
(Arabian)
Operating Instructions
(Spanish/Portuguese)
Polyethylene Bag
(0.03
× 200 × 300)
Polyethylene Bag
(0.03
× 230 × 340)
Information List
Service Phone List
Connection Guide
RCU Holder
Cord Holder
ADG1156
VDE1052
VDE1053
VEM-013
VHG1926
ARY7022
VRD1115
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Z21-038
Not used
Not used
Not used
VHC1061
VHC1065
ADG1158
VDE1052
VDE1053
VEM-013
VHG1929
Not used
Not used
Not used
Not used
Not used
VRB1253
VRC1114
Not used
VHL1051
Not used
Not used
Not used
Not used
Not used
Not used
ADG1158
VDE1052
VDE1053
VEM-013
VHG1930
Not used
Not used
Not used
Not used
Not used
VRB1253
Not used
VRD1119
VHL1051
Not used
Not used
Not used
Not used
Not used
Not used
RDXJ1/RA
Type
ADG1158
VDE1052
VDE1053
VEM-013
VHG1928
ARY7025
Not used
Not used
Not used
Not used
VRB1253
Not used
Not used
VHL1051
Not used
Not used
Not used
Not used
Not used
Not used
WYXJ/SP
Type
XDG3001
VDE1052
VDE1053
VEM-013
VHG1927
ARY7022
Not used
VRD1116
Not used
Not used
Not used
Not used
Not used
Not used
Z21-038
VRR1043
VRR1044
VRR1042
Not used
Not used
WYXQ
Type
XDG3001
VDE1054
VDE1055
VEM1010
VHG1961
ARY7022
VRD1115
VRD1116
VRD1117
VRD1118
Not used
Not used
Not used
Not used
Z21-038
Not used
Not used
Not used
Not used
Not used
WYXJ
Type
XDG3001
VDE1052
VDE1053
VEM-013
VHG1925
ARY7022
VRD1115
VRD1116
VRD1117
VRD1118
Not used
Not used
Not used
Not used
Z21-038
Not used
Not used
Not used
Not used
Not used

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