PIONEER DV-533 Service Manual

Cover page of PIONEER DV-533 Service Manual

Service Manual for PIONEER DV-533, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
DV-533
RRV2466
T ­ IZE JUNE 2001 Printed in Japan
DV-3310
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD PLAYER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 35
5. PCB PARTS LIST ................................................ 47
6. ADJUSTMENT ..................................................... 53
7. GENERAL INFORMATION ................................ 59
7.1 DIAGNOSIS ................................................... 59
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 59
CONTENTS
7.1.2 TEST POINTS LOCATION ................... 60
7.1.3 TEST MODE SCREEN DISPLAY ........ 61
7.1.4 TROUBLE SHOOTING ........................ 65
7.1.5 ERROR CODE ..................................... 66
7.1.6 DISASSEMBLY .................................... 70
7.2 PARTS .......................................................... 76
7.2.1 IC .......................................................... 76
7.2.2 FL DISPLAY ......................................... 98
8. PANEL FACILITIES AND SPECIFICATIONS .... 99
DV-533K
DV-5310KD
Type
Model
Power Requirement
Region No. The voltage can be converted
by the following method
DV-533
DV-3310
DV-533K
DV-5310K
RDXJ/RA
?
---
AC110-127V / 220-240V
1
Automatic select
RDXJ/RB
?
---
AC110-127V / 220-240V
2
Automatic select
RAMXQ
-
?
-
?
AC110-127V / 220-240V
6
Automatic select
RLXJ/NC
--
?
-
AC110-127V / 220-240V
3
Automatic select
RLXJ/RB
--
?
-
AC110-127V / 220-240V
2
Automatic select
RLXJ/RD
--
?
-
AC110-127V / 220-240V
4
Automatic select
LBXJ
--
?
-
AC110V
3
Î
8
7
¡¢
41
STANDBY/ON
0
3
DVDPLAYER
DV-533
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
DV-533
RRV2466
T ­ IZE JUNE 2001 Printed in Japan
DV-3310
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD PLAYER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 35
5. PCB PARTS LIST ................................................ 47
6. ADJUSTMENT ..................................................... 53
7. GENERAL INFORMATION ................................ 59
7.1 DIAGNOSIS ................................................... 59
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 59
CONTENTS
7.1.2 TEST POINTS LOCATION ................... 60
7.1.3 TEST MODE SCREEN DISPLAY ........ 61
7.1.4 TROUBLE SHOOTING ........................ 65
7.1.5 ERROR CODE ..................................... 66
7.1.6 DISASSEMBLY .................................... 70
7.2 PARTS .......................................................... 76
7.2.1 IC .......................................................... 76
7.2.2 FL DISPLAY ......................................... 98
8. PANEL FACILITIES AND SPECIFICATIONS .... 99
DV-533K
DV-5310KD
Type
Model
Power Requirement
Region No. The voltage can be converted
by the following method
DV-533
DV-3310
DV-533K
DV-5310K
RDXJ/RA
?
---
AC110-127V / 220-240V
1
Automatic select
RDXJ/RB
?
---
AC110-127V / 220-240V
2
Automatic select
RAMXQ
-
?
-
?
AC110-127V / 220-240V
6
Automatic select
RLXJ/NC
--
?
-
AC110-127V / 220-240V
3
Automatic select
RLXJ/RB
--
?
-
AC110-127V / 220-240V
2
Automatic select
RLXJ/RD
--
?
-
AC110-127V / 220-240V
4
Automatic select
LBXJ
--
?
-
AC110V
3
Î
8
7
¡¢
41
STANDBY/ON
0
3
DVDPLAYER
DV-533
background image
2
DV-533, DV-3310, DV-533K, DV-5310KD
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
background image
DV-533, DV-3310, DV-533K, DV-5310KD
3
2.1 PACKING
1
Power Cord
See Contrast table (2)
2
Audio Cord (L = 1.5m)
See Contrast table (2)
3
Video Cord (L = 1.5m)
See Contrast table (2)
4
Remote Control Unit
VXX2702
5
Battery Cover
VNK4631
NSP
6
Dry Cell Battery (R6P, AA)
See Contrast table (2)
7
Pad
VHA1277
NSP
8
Warranty Card
See Contrast table (2)
9
Packing Case
See Contrast table (2)
10
Mirror Mat (0.5
× 750 × 600)
Z23-007
NSP
11
Reinforcement Board
VHC1083
12
Polyethylene Bag
VHL1051
(0.03
× 200 × 300)
13
Operating Instructions
See Contrast table (2)
14
Operating Instructions
See Contrast table (2)
15
Operating Instructions
See Contrast table (2)
16
Operating Instructions
See Contrast table (2)
17
Operating Instructions
See Contrast table (2)
NSP
18
Taiwan Label
See Contrast table (2)
19
Name Plate
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
FRONT
13 - 17
DV-533/RDXJ/RA,
DV-3310 and
DV-5310KD Only
"Operating Instructions"
DV-533K
/LBXJ
Only
12
12
8
18
19
11
11
10
9
5
4
6
3
2
1
7 (1/2)
7 (2/2)
7 (1/2)
7 (2/2)
(2) CONTRAST TABLE
DV-533/RDXJ/RA, RDXJ/RB, DV-3310/RAMXQ, DV-533K/RLXJ/NC, RLXJ/RB, RLXJ/RD, LBXJ and DV-5310KD/RAMXQ are
constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
DV-533
DV-3310
DV-533K
DV-5310KD
RDXJ/RA RDXJ/RB
RAMXQ
RLXJ/NC RLXJ/RB RLXJ/RD
LBXJ
RAMXQ
NSP
NSP
NSP
1
2
3
6
8
9
13
14
15
16
17
18
19
Power Cord
Audio Cord (L = 1.5m)
Video Cord (L = 1.5m)
Dry Cell Battery (R6P, AA)
Warranty Card
Packing Case
Operating Instructions (English)
Operating Instructions (Arabic)
Operating Instructions (Simp-Chinese)
Operating Instructions (Trad-Chinese)
Operating Instructions (Simp-Chinese)
Taiwan Label
Name Plate
ADG1158
VDE1052
VDE1053
VEM-013
ARY7025
VHG2077
VRB1270
Not used
Not used
Not used
Not used
Not used
Not used
ADG1158
VDE1052
VDE1053
VEM-013
Not used
VHG2097
VRB1270
VRC1133
Not used
Not used
Not used
Not used
Not used
ADG7018
VDE1054
VDE1055
VEM1010
ARY7046
VHG2081
Not used
Not used
VRC1125
Not used
Not used
Not used
Not used
ADG1154
VDE1052
VDE1053
VEM-013
Not used
VHG2078
VRB1270
Not used
Not used
VRC1129
Not used
Not used
Not used
ADG1154
VDE1052
VDE1053
VEM-013
Not used
VHG2098
VRB1270
VRC1133
Not used
Not used
Not used
Not used
Not used
ADG1154
VDE1052
VDE1053
VEM-013
Not used
VHG2099
VRB1270
Not used
Not used
Not used
Not used
Not used
Not used
ADG7042
VDE1052
VDE1053
VEM-013
Not used
VHG2063
VRB1270
Not used
Not used
VRC1129
Not used
VRW1885
VRW1843
ADG7018
VDE1054
VDE1055
VEM1010
ARY7046
VHG2061
Not used
Not used
Not used
Not used
VRC1140
Not used
Not used
background image
DV-533, DV-3310, DV-533K, DV-5310KD
4
A
A
B
G
G
D
E
F
B
C
C
D
F
E
20
23
21
24
26
25
30
30
30
30
30
30
30
30
30
30
22
5
9
6
30
30
27
27
14
15
27
27
27
19
27
27
16
28
28
2
Refer to
"2.3 LOADING MECHANISM ASSY".
28
29
12
11
11
13
4
10
1
17
8
7
35
36
3
28
31
28
28
28
29
18
32
Except
DV-533K/LBXJ
B
D
H
E
C
F
G
DV-3310 and
DV-5310KD
Only
DV-533K and DV-5310KD Only
DV-3310, DV-533K
and DV-5310KD
Only
DV-5310KD
Only
37
DV-5310KD
Only
28
29
29
18
2.2 EXTERIOR SECTION
background image
DV-533, DV-3310, DV-533K, DV-5310KD
5
1
DVDM Assy
See Contrast table (2)
NSP
2
Loading Mechanism Assy
VWT1188
NSP
3
SSIB Assy
VWG2292
4
JACB Assy
See Contrast table (2)
NSP
5
FLKB Assy
See Contrast table (2)
NSP
6
KEYB Assy
See Contrast table (2)
7
MJKB Assy
See Contrast table (2)
8
POWER SUPPLY Unit
See Contrast table (2)
9
Flexible Cable (16P)
See Contrast table (2)
10
Flexible Cable (17P)
See Contrast table (2)
11
Flexible Cable (30P)
See Contrast table (2)
12
Leg Assy SX
AEC7113
13
Connector Assy
PG05KK-E30
NSP
14
PCB Support
REC1285
15
PCB Support
VEC2184
16
Rear Panel
See Contrast table (2)
NSP
17
Base Chassis
VNA2300
18
Bonnet
See Contrast table (2)
19
Flexible Cable (7P)
See Contrast table (2)
20
DVD-V Plate
See Contrast table (2)
(1) EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
21
Rubber Foot
VEB1325
22
FP Angle
VNE2250
23
Tray Panel
See Contrast table (2)
24
Ring
See Contrast table (2)
25
Front Panel Assy
See Contrast table (2)
26
Pioneer Name Plate
See Contrast table (2)
27
Screw
BBZ30P060FMC
28
Screw
BBZ30P080FZK
29
Screw
See Contrast table (2)
30
Screw
BBZ30P100FZK
31
Label
See Contrast table (2)
32
Label
See Contrast table (2)
33
· · · · ·
34
Headphone Knob
See Contrast table (2)
35
Headphone Knob
See Contrast table (2)
36
Jack Holder
See Contrast table (2)
37
Class 1 Caution Label
See Contrast table (2)
(2) CONTRAST TABLE
DV-533/RDXJ/RA, RDXJ/RB, DV-3310/RAMXQ, DV-533K/RLXJ/NC, RLXJ/RB, RLXJ/RD, LBXJ and DV-5310KD/RAMXQ are
constructed the same except for the following :
Mark No.
Symbol and
Description
Part No.
DV-533
DV-3310
DV-533K
DV-5310KD
RDXJ/RA
RDXJ/RB
RAMXQ
RLXJ/NC
RLXJ/RB
RLXJ/RD
LBXJ
RAMXQ
NSP
NSP
NSP
1
4
5
6
7
8
9
10
11
16
18
18
19
20
23
24
25
26
29
31
32
34
35
35
36
37
DVDM Assy
JACB Assy
FLKB Assy
KEYB Assy
MJKB Assy
POWER SUPPLY Unit
Flexible Cable (16P)
Flexible Cable (17P)
Flexible Cable (30P)
Rear Panel
Bonnet S
Bonnet
Flexible Cable (7P)
DVD-V Plate
Tray Panel
Ring
Front Panel Assy
Pioneer Name Plate
Screw
Label
Label
Headphone Knob
Headphone Knob G
Headphone Knob S
Jack Holder
Class 1 Caution Label
VWS1487
VWV1844
VWG2284
VWG2290
Not used
VWR1340
VDA1860
VDA1862
VDA1871
VNA2301
VXX2775
Not used
Not used
VAM1121
VNK4835
Not used
VXA2463
VAM1109
BCZ40P060FZK
Not used
VRW1872
Not used
Not used
Not used
Not used
Not used
VWS1487
VWV1844
VWG2284
VWG2290
Not used
VWR1340
VDA1860
VDA1862
VDA1871
VNA2353
VXX2775
Not used
Not used
VAM1121
VNK4835
Not used
VXA2463
VAM1109
BCZ40P060FZK
Not used
VRW1872
Not used
Not used
Not used
Not used
Not used
VWS1501
VWV1844
VWG2287
VWG2290
Not used
VWR1340
VDA1861
VDA1863
VDA1872
VNA2341
Not used
VNA2332
Not used
VAM1121
VNK4836
VNK4840
VXA2467
VAM1112
BCZ40P060FNI
VRW1739
VRW1872
Not used
Not used
Not used
Not used
Not used
VWS1487
VWV1845
VWG2286
VWG2290
VWV1849
VWR1340
VDA1860
VDA1862
VDA1871
VNA2302
VXX2774
Not used
VDA1868
VAM1121
VNK4836
VNK4840
VXA2464
VAM1112
BCZ40P060FNI
Not used
VRW1872
PAC1707
PAC1952
Not used
VNE2254
Not used
VWS1487
VWV1845
VWG2286
VWG2290
VWV1849
VWR1340
VDA1860
VDA1862
VDA1871
VNA2354
VXX2774
Not used
VDA1868
VAM1121
VNK4836
VNK4840
VXA2464
VAM1112
BCZ40P060FNI
Not used
VRW1872
PAC1707
PAC1952
Not used
VNE2254
Not used
VWS1487
VWV1845
VWG2286
VWG2290
VWV1849
VWR1340
VDA1860
VDA1862
VDA1871
VNA2355
VXX2774
Not used
VDA1868
VAM1121
VNK4836
VNK4840
VXA2464
VAM1112
BCZ40P060FNI
Not used
VRW1872
PAC1707
PAC1952
Not used
VNE2254
Not used
VWS1487
VWV1845
VWG2285
VWG2290
VWV1849
VWR1339
VDA1860
VDA1862
VDA1871
VNA2296
VXX2773
Not used
VDA1868
VAM1121
VNK4837
VNK4840
VXA2454
VAM1129
BCZ40P060FNI
Not used
Not used
Not used
Not used
VNK4901
VNE2254
Not used
VWS1489
VWV1846
VWG2288
VWG2296
VWV1849
VWR1340
VDA1861
VDA1863
VDA1872
VNA2295
Not used
VNA2332
VDA1869
VAM1123
VNK4836
VNK4840
VXA2452
VAM1112
BCZ40P060FNI
VRW1739
VRW1872
PAC1707
PAC1862
Not used
VNE2254
VRW1889

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