PIONEER DV-515/WY/RD Service Manual

Cover page of PIONEER DV-515/WY/RD Service Manual

Service Manual for PIONEER DV-515/WY/RD, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
c
Type
Model
Power Requirement
Region No.
Remarks
DV-515
WY
AC220 - 240V
2
WY/RD
AC220 - 240V
4
WY/RE
AC220 - 240V
5
WYW/SP
AC220 - 240V
2
DV-515
RRV2090
T ­ IZE JAN. 1999 Printed in Japan
DVD PLAYER
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 26
5. PCB PARTS LIST ............................................... 35
6. ADJUSTMENT .................................................... 39
CONTENTS
7. GENERAL INFORMATION ................................ 41
7.1 IC .................................................................. 41
7.2 DISASSEMBLY ............................................ 45
7.3 BLOCK DIAGRAM ........................................ 46
8. PANEL FACILITIES AND SPECIFICATIONS .... 47
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Refer to the service guide RRV2004 for DV-515.
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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
c
Type
Model
Power Requirement
Region No.
Remarks
DV-515
WY
AC220 - 240V
2
WY/RD
AC220 - 240V
4
WY/RE
AC220 - 240V
5
WYW/SP
AC220 - 240V
2
DV-515
RRV2090
T ­ IZE JAN. 1999 Printed in Japan
DVD PLAYER
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 26
5. PCB PARTS LIST ............................................... 35
6. ADJUSTMENT .................................................... 39
CONTENTS
7. GENERAL INFORMATION ................................ 41
7.1 IC .................................................................. 41
7.2 DISASSEMBLY ............................................ 45
7.3 BLOCK DIAGRAM ........................................ 46
8. PANEL FACILITIES AND SPECIFICATIONS .... 47
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Refer to the service guide RRV2004 for DV-515.
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2
DV-515
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 780 ­ 785 nm
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loading-
status detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).
· To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The 650 nm laser
diode for DVD oscillation will continue if pin 19 of IC101 is shorted
to +5V (fault condition) in the DVDM assy.
The 780 nm laser diode for CD oscillates if pin 20 of IC101 is
shorted to +5V in the DVDM assy.
In the test mode
, the laser diode oscillates when microproces-
sor detects a PLAY signal, or when the PLAY key is pressed
(S113 ON in the FLKY assy), with the above requirements satis-
fied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
: Refer to the service guide RRV2004.
(Printed on the Rear Panel)
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DV-515
3
2.1 PACKING
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
Mark No.
Description
Part No.
(1) PACKING PARTS LIST
1
Power Cord
ADG1127
2
Mirror Mat Sheet
Z23-007
(750
×600×0.5)
3
Operating Instructions
VRE1073
NSP
4
Warranty Card
See Contrast table (2)
5
Audio Cord
VDE1033
6
Video Cord
VDE1048
NSP
7
Dry Cell Battery (R6P, AA)
VEM-013
8
Operating Instructions
See Contrast table (2)
9
Packing Case
VHG1775
10
Polyethylene Bag
Z21-038
(230
×340×0.03)
11
Protector A
VHB1060
12
Protector B
VHB1061
13
Remote Control Unit
VXX2599
(CU-V022)
14
Battery Cover
AZA7204
15
Operating Instructions
See Contrast table (2)
(2) CONTRAST TABLE
DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
10
8 (WY Type Only)
4 (WY, WY/RE, WYW/SP
Types Only)
3 (WY, WY/RD, WY/RE
Types Only)
15 (WYW/SP
Type Only)
11
2
10
12
14
13
1
6
5
9
7
Mark No.
Symbol and Description
Part No.
Remarks
WY
WY/RD
WY/RE
WYW/SP
Type
Type
Type
Type
3
Operating Instructions
VRE1073
VRE1073
VRE1073
Not used
(English/French/German/Italian)
NSP
4
Warranty Card
ARY7022
Not used
ARY7022
ARY7022
8
Operating Instructions
VRF1044
Not used
Not used
Not used
(Spanish/Portguese/Dutch/Swedish)
9
Packing Case
VHG1775
VHG1775
VHG1775
VHG1786
15
Operating Instructions
Not used
Not used
Not used
VRC1080
(Spanish)
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DV-515
4
2.2 EXTERIOR SECTION
3
2
4
10
5
11
Refer to "2.4 FRONT PANEL SECTION".
Refer to "2.3 BOTTOM VIEW SECTION".
10
8
9
7
6
11
14
13
12
15
16
17
1
18
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DV-515
5
(1) EXTERIOR SECTION PARTS LIST
1
Bonnet Case S
VXX2612
2
Tray Panel
VNK4316
3
DVD Plate
VAM1075
4
POWER Button
VNK4184
5
PW Button Joint
VNK4179
6
Tray
VNL1731
7
Tray Stopper
VNL1739
8
Spring
VBH1277
9
Tray Label
VRW1628
10
Screw
IBZ30P080FMC
11
Screw
BCZ40P060FNI
12
Clamper Plate
VNE2068
13
Bridge
VNE2069
14
Clamper
VNL1738
15
Screw
BPZ26P080FZK
16
Screw
BBZ30P080FMC
17
Label
VRW1699
18
Label (Region)
See Contrast table (2)
Mark No.
Description
Part No.
Mark No.
Description
Part No.
(2) CONTRAST TABLE
DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
WY
WY/RD
WY/RE
WYW/SP
Type
Type
Type
Type
18
Label P2 (Region)
VRW1701
Not used
Not used
Not used
18
Label P4 (Region)
Not used
VRW1705
Not used
Not used
18
Label R4 (Region)
Not used
VRW1704
Not used
Not used
18
Label P5 (Region)
Not used
Not used
VRW1755
Not used
18
Label R5 (Region)
Not used
Not used
VRW1754
Not used

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