PIONEER XV-HTD1/DDXJ/RB Service Manual

Cover page of PIONEER XV-HTD1/DDXJ/RB Service Manual

Service Manual for PIONEER XV-HTD1/DDXJ/RB, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
XV-HTD510
RRV2452
T ­ IZK MAY 2001 Printed in Japan
XV-HTD510-B
Type
Model
Power Requirement
Region No.
Remarks
XV-HTD510 XV-HTD510-B
KUXJ
­
AC120V
1
KCXJ
­
AC120V
1
KUCXJ
­
AC120V
1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD RECEIVER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 46
5. PCB PARTS LIST ................................................ 66
6. ADJUSTMENT ..................................................... 73
7. GENERAL INFORMATION ................................ 74
7.1 DIAGNOSIS .................................................. 74
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 74
7.1.2 TEST POINTS LOCATION ................... 75
CONTENTS
Component
System
Service Manual
Remarks
DVD SURROUND SYSTEM
DVD RECEIVER
XV-HTD510
XV-HTD510-B
RRV2452
This service manual
SPEAKER SYSTEM
S-HTD510
S-HTD510-B
RRV2444
This product is component of system.
7.1.3 TEST MODE SCREEN DISPLAY ........ 76
7.1.4 POWER ON SEQUENCE .................... 78
7.1.5 TROUBLE SHOOTING ........................ 79
7.1.6 ERROR CODE ..................................... 80
7.1.7 DISASSEMBLY .................................... 84
7.1.8 TROUBLE SHOOTING FOR
MECHANISM SECTION ....................... 95
7.2 PARTS .......................................................... 98
7.2.1 IC .......................................................... 98
7.2.2 DISPLAY ............................................. 117
8. PANEL FACILITIES AND SPECIFICATIONS .. 118
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
c
XV-HTD510
RRV2452
T ­ IZK MAY 2001 Printed in Japan
XV-HTD510-B
Type
Model
Power Requirement
Region No.
Remarks
XV-HTD510 XV-HTD510-B
KUXJ
­
AC120V
1
KCXJ
­
AC120V
1
KUCXJ
­
AC120V
1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD RECEIVER
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10
4. PCB CONNECTION DIAGRAM ........................... 46
5. PCB PARTS LIST ................................................ 66
6. ADJUSTMENT ..................................................... 73
7. GENERAL INFORMATION ................................ 74
7.1 DIAGNOSIS .................................................. 74
7.1.1 SELF-DIAGNOSTIC FUNCTION OF
PICKUP DEFECTIVE ........................... 74
7.1.2 TEST POINTS LOCATION ................... 75
CONTENTS
Component
System
Service Manual
Remarks
DVD SURROUND SYSTEM
DVD RECEIVER
XV-HTD510
XV-HTD510-B
RRV2452
This service manual
SPEAKER SYSTEM
S-HTD510
S-HTD510-B
RRV2444
This product is component of system.
7.1.3 TEST MODE SCREEN DISPLAY ........ 76
7.1.4 POWER ON SEQUENCE .................... 78
7.1.5 TROUBLE SHOOTING ........................ 79
7.1.6 ERROR CODE ..................................... 80
7.1.7 DISASSEMBLY .................................... 84
7.1.8 TROUBLE SHOOTING FOR
MECHANISM SECTION ....................... 95
7.2 PARTS .......................................................... 98
7.2.1 IC .......................................................... 98
7.2.2 DISPLAY ............................................. 117
8. PANEL FACILITIES AND SPECIFICATIONS .. 118
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2
XV-HTD510, XV-HTD510-B
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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3
XV-HTD510, XV-HTD510-B
2.1 PACKING
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
1
Power Cord
ADG7022
2
FM Antenna
ADH7004
3
Video Cord (L = 1.5m)
VDE1053
4
Remote Control Unit
See Contrast table (2)
5
Battery Cover
XZN3117
NSP
6
Dry Cell Battery (R6P, AA)
VEM-013
7
Pad F
XHA3124
8
Pad R
XHA3125
9
Packing Case
See Contrast table (2)
10
Packing Sheet
AHG7010
NSP
11
Polyethylene Bag
Z21-038
NSP
12
Warranty Card
ARY7045
13
Operating Instructions (English) See Contrast table (2)
14
Operating Instructions
See Contrast table (2)
(English/French)
15
AM Loop Antenna
ATB7009
FRONT
12
5
KUXJ
Type
Only
13
KCXJ,
KUCXJ
Types
Only
14
4
6
11
15
3
2
1
8
9
7
10
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
XV-HTD510
/KUXJ
XV-HTD510
/KCXJ
XV-HTD510-B
/KUCXJ
4
9
13
14
Remote Control Unit
Packing Case
Operating Instructions (English)
Operating Instructions (English/French)
XXD3033
XHD3171
XRB3009
Not used
XXD3033
XHD3171
Not used
XRE3039
XXD3032
XHD3192
Not used
XRE3039
DSP Button
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4
XV-HTD510, XV-HTD510-B
2.2 EXTERIOR
A
B
C
D
A
B
L
N
I
G
I
F
G
F
E
H
J
K
H
J
M
M
E
D
L
O
O
N
C
K
Refer to
"2.4 TABLE MECHANISM SECTION".
Refer to
"2.3 FRONT PANEL SECTION".
J
K
F
L
I
M
H
G
T
N
O
23
44
41
47
47
31
26
2
25
12
24
6
46
18
27
29
14
30
28
28
34
3
4
32
33
10
8
20
7
1
11
22
38
37
15
19
9
21
5
36
35
13
17
16
39
44
44
48
43
43
43
48
48
48
48
48
43
43
43
44
43
43
43
40
40
40
40
45
45
43
43
49
43
43
43
42
42
43
43
44
44
44
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5
XV-HTD510, XV-HTD510-B
(1) EXTERIOR PARTS LIST
Mark No.
Description
Part No.
1
DVDM Assy
XWX3034
2
PRIMARY Assy
XWZ3432
3
FRONT AMP Assy
XWZ3438
4
REAR AMP Assy
XWZ3442
5
DISPLAY Assy
XWZ3446
6
MIC HP Assy
XWZ3450
7
INPUT Assy
XWZ3455
8
VIDEO Assy
XWZ3459
9
MAIN Assy
XWX3030
10
DSP Assy
XWX3040
11
TUNER MODULE
AXQ7228
12
T1 Power Transformer
XTS3051
13
FU1 Fuse (5A)
REK1067
14
DC Fan Motor
AXM7014
15
13P F.F.C/60V
XDD3089
(MAIN CN5701 ­ TUNER CN201)
16
19P F.F.C/60V
XDD3090
(MAIN CN5509 ­ DISPLAY CN5801)
17
27P F.F.C/60V
XDD3091
(MAIN CN5511 ­ DISPLAY CN5802)
18
5P F.F.C/60V
XDD3093
(MAIN CN5501 ­ MIC HP CN5807)
19
7P F.F.C/60V
XDD3094
(MAIN CN8902 ­ DVDM CN55)
20
Connector Assy 3P
XDE3041
(INPUT CN5207 ­ DSP CN3703)
NSP
21
Chassis
XNA3008
22
Rear Panel
See Contrast table (2)
23
Bonnet Case
See Contrast table (2)
24
Front Frame
XNG3056
25
PCB Angle
XNG3057
26
Mecha Frame
XNG3059
Mark No.
Description
Part No.
(2) CONTRAST TABLE
XV-HTD510/KUXJ, KCXJ and XV-HTD510-B/KUCXJ are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
XV-HTD510
/KUXJ
XV-HTD510
/KCXJ
XV-HTD510-B
/KUCXJ
22
23
36
Rear Panel
Bonnet Case
Tray Cap
XNC3094
XZN3118
XAN3032
XNC3094
XZN3118
XAN3032
XNC3097
XZN3119
XAN3033
27
DV Bracket
XNG3064
28
Heat Sink
XNH3021
NSP
29
Spacer
XEB3019
30
Fan Mold
AMR7321
31
Rotary Tray
VNK4739
32
Barrier H
XEC3016
NSP
33
PCB Support
XEC3020
34
Rear Mold
XMR3038
35
DVDV Badge
XAM3003
36
Tray Cap
See Contrast table (2)
37
65 Label
ARW7050
NSP
38
Large Label
XAX3217
39
Cord Clamper
RNH-184
40
Screw
ABA1021
41
Screw
ABA7069
42
Screw
ASZ40P060FMC
43
Screw
BBZ30P060FMC
44
Screw
BBZ30P080FZK
45
Screw
BBZ30P160FMC
46
Screw
BPZ30P350FZK
47
Screw
PBA1106
48
Screw
VPZ30P080FZK
49
Washer
VEC1254

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