PIONEER XV-DV580/KUCXJ Service Manual

Cover page of PIONEER XV-DV580/KUCXJ Service Manual

Service Manual for PIONEER XV-DV580/KUCXJ, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
2008 Printed in Japan
XV-DV575
RRV3803
DVD/CD RECEIVER
XV-DV575
XV-DV580
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional restriction
codes (Region No.)
Remarks
XV-DV575
KUCXJ
AC120 V
1
XV-DV580
KUCXJ
AC120 V
1
For details, refer to "Important Check Points for good servicing".
T-ZZK JULY
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
2008 Printed in Japan
XV-DV575
RRV3803
DVD/CD RECEIVER
XV-DV575
XV-DV580
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Regional restriction
codes (Region No.)
Remarks
XV-DV575
KUCXJ
AC120 V
1
XV-DV580
KUCXJ
AC120 V
1
For details, refer to "Important Check Points for good servicing".
T-ZZK JULY
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains cer tain electrical par ts contain chemicals which are known to the State of California to cause cancer,
bir th defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement par ts which have these
special safety character istics are identified in this
Service Manual.
Electr ical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
infor mation, alw ays consult the current PIO N EER
Service Manual. A subscription to, or
additional copies
of, PIO N EER Ser vice Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be perfor med for the
contin ued protection of the customer and ser vice
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known ear th ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the ear th ground and all exposed
metal par ts of the appliance (input/output ter minals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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LABEL CHECK
Name label
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
Additional Laser Caution
: See page 26.
1.
· Laser diode is driving with Q307 (650 nm LD) and Q308
(780 nm LD) on the 08 DVDM Assy.
Therefore, when short-circuit between the emitter and
collector of these transistors or the base voltage is supplied
for transistors turn on, the laser oscillates. (failure mode)
· In the test mode
, there is the mode that the laser oscillates
except for the disc judgment and playback. LD ON mode in
the test mode oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective
lens with the naked eye will cause exposure to the laser beam.
PRW1608
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc.on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION.......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS .................................................................................................................................................... 6
1.1 NOTES ON SOLDERING ............................................................................................................................................... 6
1.2 CAUTION........................................................................................................................................................................ 6
1.3 WHEN REPLACING DVD MECHA ASSY ...................................................................................................................... 7
1.4 DISC REMOVAL METHOD AT NO POWER SUPPLY.................................................................................................... 7
2. SPECIFICATIONS................................................................................................................................................................. 8
2.1 SPECIFICATIONS, DISC/CONTENT FORMAT AND ACCESORRIES .......................................................................... 8
2.2 PANEL FACILITIES......................................................................................................................................................... 9
3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 13
3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 13
3.2 PCB LOCATIONS ......................................................................................................................................................... 14
3.3 JIGS LIST ..................................................................................................................................................................... 15
4. BLOCK DIAGRAM .............................................................................................................................................................. 16
4.1 OVERALL CONNECTION DIAGRAM........................................................................................................................... 16
4.2 OVERALL BLOCK DIAGRAM....................................................................................................................................... 18
4.3 DVD LOADER/DECODER BLOCK DIAGRAM ............................................................................................................. 20
5. DIAGNOSIS ........................................................................................................................................................................ 21
5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP........................................................ 21
5.2 DVD TROUBLE SHOOTING ........................................................................................................................................ 22
5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION ............................................................................................... 24
5.4 SPECIFICATIONS OF PROTECTION CIRCUITS FOR DIGITAL AMP SECTION ....................................................... 25
6. SERVICE MODE ................................................................................................................................................................. 26
6.1 TEST MODE................................................................................................................................................................. 26
6.2 DISPLAY SPECIFICATIONS OF THE TEST MODE .................................................................................................... 27
6.3 FUNCTIONAL SPECIFICATIONS OF THE SHORTCUT KEY ..................................................................................... 28
6.4 SPECIFICATIONS OF MODEL INFORMATION DISPLAY........................................................................................... 29
6.5 FUNCTIONAL SPECIFICATIONS OF THE SERVICE MODE...................................................................................... 30
6.6 SERVICE TEST MODE ................................................................................................................................................ 31
6.7 DISPLAY SPECIFICATIONS OF DSP ERROR ............................................................................................................ 34
7. DISASSEMBLY ................................................................................................................................................................... 35
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 43
8.1 ID NUMBER AND ID DATA SETTING .......................................................................................................................... 43
9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 46
9.1 PACKING SECTION ..................................................................................................................................................... 46
9.2 EXTERIOR SECTION .................................................................................................................................................. 48
9.3 DVD MECHA ASSY ...................................................................................................................................................... 50
10. SCHEMATIC DIAGRAM .................................................................................................................................................... 52
10.1 08 DVDM ASSY (1/2) ................................................................................................................................................. 52
10.2 08 DVDM ASSY (2/2) ................................................................................................................................................. 54
10.3 SYSMAIN ASSY (1/5)................................................................................................................................................. 56
10.4 SYSMAIN ASSY (2/5)................................................................................................................................................. 58
10.5 SYSMAIN ASSY (3/5)................................................................................................................................................. 60
10.6 SYSMAIN ASSY (4/5)................................................................................................................................................. 62
10.7 SYSMAIN ASSY (5/5)................................................................................................................................................. 64
10.8 COMPLEX ASSY........................................................................................................................................................ 66
10.9 DSP ASSY.................................................................................................................................................................. 68
10.10 POWER SUPPLY UNIT ............................................................................................................................................ 70
10.11 WAVEFORMS........................................................................................................................................................... 72
11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 74
11.1 DSP ASSY.................................................................................................................................................................. 75
11.2 08 DVDM ASSY .......................................................................................................................................................... 76
11.3 SYSMAIN ASSY ......................................................................................................................................................... 78
11.4 COMPLEX ASSY........................................................................................................................................................ 82
11.5 POWER SUPPLY UNIT .............................................................................................................................................. 84
12. PCB PARTS LIST .............................................................................................................................................................. 86

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