PIONEER XR-A770/KUCXJ Service Manual

Cover page of PIONEER XR-A770/KUCXJ Service Manual

Service Manual for PIONEER XR-A770/KUCXJ, downloadable as a PDF file.

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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1998
RRV2065
CONTENTS
T ­ ZZK DEC. 1998 Printed in Japan
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 4
3. SCHEMATIC DIAGRAM ..................................... 16
4. PCB CONNECTION DIAGRAM .......................... 34
5. PCB PARTS LIST ............................................... 49
6. ADJUSTMENT .................................................... 57
7. GENERAL INFORMATION ............................... 63
7.1 PARTS ......................................................... 63
7.1.1 IC ......................................................... 63
7.1.2 DISPLAY .............................................. 69
7.2 DISASSEMBLY ........................................... 71
7.3 BLOCK DIAGRAM ....................................... 74
8. PANEL FACILITIES AND SPECIFICATIONS .... 76
STEREO CD CASSETTE DECK RECEIVER
XR-A880
XR-A770
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
Power Requirement
Remarks
XR-A880
XR-A770
KUCXJ
AC120V
YPWXJ
AC240V
· XR-A880
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ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1998
RRV2065
CONTENTS
T ­ ZZK DEC. 1998 Printed in Japan
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 4
3. SCHEMATIC DIAGRAM ..................................... 16
4. PCB CONNECTION DIAGRAM .......................... 34
5. PCB PARTS LIST ............................................... 49
6. ADJUSTMENT .................................................... 57
7. GENERAL INFORMATION ............................... 63
7.1 PARTS ......................................................... 63
7.1.1 IC ......................................................... 63
7.1.2 DISPLAY .............................................. 69
7.2 DISASSEMBLY ........................................... 71
7.3 BLOCK DIAGRAM ....................................... 74
8. PANEL FACILITIES AND SPECIFICATIONS .... 76
STEREO CD CASSETTE DECK RECEIVER
XR-A880
XR-A770
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
Power Requirement
Remarks
XR-A880
XR-A770
KUCXJ
AC120V
YPWXJ
AC240V
· XR-A880
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XR-A880, XR-A770
2
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse)
and/or
(slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide)
et/ou
(fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident
from visual
inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or
additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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XR-A880, XR-A770
3
LABEL CHECK (for YPWXJ type)
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S8501) for detecting loading
state is detected by the system microprocessor, and
the design prevents laser diode oscillation when the
switch (S8501) is pressed physically.
Thus, the interlock will no longer function if the switch (S8501)
is released physically and deliberatery.
The interlock also does not function in the test mode
.
Laser diode oscillation will continue, if pin 62 of
LA9240ML (IC8101) on the CD ASSY mounted on the
$M Loading Mechanism assembly is connected to GND,
or else the terminals of Q8101 are shorted to each other
(fault condition).
2. When the cover is opened, close viewing of the
objective lens with the naked eye will cause exposure
to a Class 1 laser beam.
: Refer to page 62.
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 1.3 mW
WAVELENGTH: 790 nm
± 25 nm
Printed on the Rear Panel
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4
XR-A880, XR-A770
2.1 PACKING
VOL
KA
RA
OK
E
SF
C
DISC
DISC
DISC
CLEAR
ST
ATIO
N
REMOTE
CONTROL
UNIT
CU-XR025
MONO
BAND
PGM
RE
PE
AT
RA
ND
O
M
AU
X
P.B
AS
S
DIS
PLA
Y
SL
EE
P
POWER
6
1
3
7
9(1/2)
8(1/2)
8(2/2)
9(2/2)
10
2
13
14
11
15
4
5
KUCXJ
Type Only
KUCXJ
Type Only
KUCXJ
Type Only
YPWXJ Type Only
12
9
13
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" and
can not be supplied.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
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5
XR-A880, XR-A770
1
FM Antenna
ADH7004
2
Operating Instructions
XRE3012
(English/French)
3
AM Loop Antenna
XTB3001
4
Remote Control Unit
See Contrast table (2)
5
Battery Cover
AZA7204
NSP
6
Dry Cell Battery (R6P, AA)
VEM-013
7
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
8
Front Pad
See Contrast table (2)
9
Rear Pad
See Contrast table (2)
10
Packing Case
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
11
Packing Sheet
AHG7049
NSP
12
Warranty Card
See Contrast table (2)
13
Power Cord
See Contrast table (2)
NSP
14
Polyethylene Bag
See Contrast table (2)
15
Operating Instructions
See Contrast table (2)
Mark No.
Description
Part No.
(2) CONTRAST TABLE
XR-A880/KUCXJ, YPWXJ, XR-A770/KUCXJ and YPWXJ are constructed the same except for the following :
Mark No.
Symbol and Description
Part No.
Remarks
XR-A880
XR-A880
XR-A770
XR-A770
/KUCXJ
/YPWXJ
/KUCXJ
/YPWXJ
4
Remote Control Unit (CU-XR050)
XZN3008
XZN3008
Not used
Not used
4
Remote Control Unit (CU-XR049)
Not used
Not used
XZN3007
XZN3007
8
Front Pad
XHA3005
XHA3009
XHA3005
XHA3009
9
Rear Pad
XHA3006
XHA3010
XHA3006
XHA3010
10
Packing Case
XHD3072
XHD3052
XHD3049
XHD3048
NSP
12
Warranty Card
ARY7023
ARY7027
ARY7023
ARY7027
13
Power Cord
ADG7022
ADG1160
ADG7022
ADG1160
NSP
14
Polyethylene Bag
AHG7033
Not used
AHG7033
Not used
15
Operating Instructions (English/French/German/
Not used
Not used
XRE3016
XRE3016
Italian/Dutch/Swedish/Spanish/Portuguese/Chinese)
15
Operating Instructions (English/French/Spanish/
XRE3018
XRE3018
Not used
Not used
Portuguese/Chinese)

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