PIONEER VSX-D209-G/BXJI Service Manual

Cover page of PIONEER VSX-D209-G/BXJI Service Manual

Service Manual for PIONEER VSX-D209-G/BXJI, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
RRV2238
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 8
4. PCB CONNECTION DIAGRAM ......................... 24
5. PCB PARTS LIST ............................................... 36
6. ADJUSTMENT .................................................... 39
CONTENTS
7. GENERAL INFORMATION ................................ 40
7.1 DISASSEMBLY ............................................ 40
7.2 PARTS .......................................................... 41
7.2.1 IC ............................................................ 41
7.2.2 DISPLAY ................................................. 47
8. PANEL FACILITIES AND SPECIFICATIONS ....... 49
T ­ ZZK NOV. 1999 Printed in Japan
Type
Model
Power Requirement
The voltage can be converted by
VSX-D209
VSX-D209-G
the following method.
BXJI
AC110V/120-127V/220V/240V
With the voltage selector
HLXJI
­­
AC220-230V
AC240V,
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D209
VSX-D209-G
:Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "Line Voltage Selection" described
in Service Manual.
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
RRV2238
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 8
4. PCB CONNECTION DIAGRAM ......................... 24
5. PCB PARTS LIST ............................................... 36
6. ADJUSTMENT .................................................... 39
CONTENTS
7. GENERAL INFORMATION ................................ 40
7.1 DISASSEMBLY ............................................ 40
7.2 PARTS .......................................................... 41
7.2.1 IC ............................................................ 41
7.2.2 DISPLAY ................................................. 47
8. PANEL FACILITIES AND SPECIFICATIONS ....... 49
T ­ ZZK NOV. 1999 Printed in Japan
Type
Model
Power Requirement
The voltage can be converted by
VSX-D209
VSX-D209-G
the following method.
BXJI
AC110V/120-127V/220V/240V
With the voltage selector
HLXJI
­­
AC220-230V
AC240V,
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D209
VSX-D209-G
:Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "Line Voltage Selection" described
in Service Manual.
background image
2
VSX-D209, VSX-D209-G
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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3
VSX-D209, VSX-D209-G
2.1 PACKING
1
FM Wire Antenna
ADH7004
2
AM Loop Antenna
ATB7009
3
Polyethylene Bag
Z21-038
(0.03
× 230 × 340)
4
· · · · · ·
5
Remote Control Unit
AXD7245
(CU-VSX166)
6
Battery Cover
RZN1156
NSP
7
Dry Cell Battery (R6P, AA)
VEM-013
8
Left Pad
AHA7275
9
Right Pad
AHA7276
10
Packing Sheet
AHG7069
11
Packing Case
See Contrast table (2)
12
Operating Instructions
ARE7246
(English/Chinese)
13
Operating Instructions
See Contrast table (2)
(Spanish)
14
AC Plug Adapter
See Contrast table (2)
15
Caution 220V Label
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
1
2
15
12
7
3
8
9
5
6
10
11
13
BXJI Type Only
BXJI Type Only
BXJI Type Only
14
(2) CONTRAST TABLE
VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description
VSX-D209
VSX-D209-G
VSX-D209-G
Remarks
/BXJI
/BXJI
/HLXJI
11
Packing Case
AHD7819
AHD7821
AHD7804
13
Operating Instructions (Spanish)
ARC7278
ARC7278
Not used
14
AC Plug Adapter
AKX7011
AKX7011
Not used
15
Caution 220V Label
ARR1003
ARR1003
Not used
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4
VSX-D209, VSX-D209-G
D
L
K
G
H
M
J
I
C
I
J
M
L
K
H
E
E
B
A
C
D
F
F
A
G
B
BXJI Type Only
HLXJI
Type
Only
18
24
19
33
36
36
36
40
36
36
36
36
36
36
36
36
36
36
36
36
36
36
26
15
7
1
2
5
27
36
33
22
25
40
12
13
14
16
36
17
4
3
9
8
6
36
11
35
42
36
36
37
37
38
38
36
36
36
10
Accessory of
Front Panel
36
34
36
36
36
36
Refer to
"2.3 FRONT PANEL SECTION".
39
39
29
28
30
41
36
36
31
32
23
21
20
BXJI
Type
Only
BXJI
Type
Only
2.2 EXTERIOR SECTION
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5
VSX-D209, VSX-D209-G
1
MAIN Assy
AWX7471
2
VIDEO&6CH IN Assy
AWX7383
NSP
3
AMP INPUT Assy
AWX7382
4
AMP&PRIMARY Assy
See Contrast table (2)
5
REGULATOR Assy
AWX7389
6
TRANS 2 Assy
AWX7391
7
FM/AM TUNER Unit
AXX7047
NSP
8
TRANS 1 Assy
See Contrast table (2)
NSP
9
TRANS 3 Assy
AWX7392
10
Power Transformer
See Contrast table (2)
11
Fuse (FU1)
See Contrast table (2)
12
FFC (J31 : 30P/190 BD 60V)
ADD7186
(MAIN CN102
FRONT CN402)
13
FFC (J32 : 8P/170 BD 60V)
ADD7187
(MAIN CN103
FRONT CN401)
14
FFC (J33 : 12P/200 BD 60V)
ADD7188
(MAIN CN104
VIDEO&6CH IN CN305)
15
FFC (J34 : 13P/80 BD 60V)
ADD7189
(MAIN CN105
FM/AM TUNER CN1)
16
FFC (J35 : 17P/110 BD 60V)
ADD7190
(MAIN CN106
AMP INPUT CN290)
17
FFC (J36 : 18P/80 BD 60V)
ADD7191
(REGULATOR CN801
AMP&PRIMARY CN53)
18
Strain Relief
CM-22B
19
AC Power Cord
See Contrast table (2)
20
Voltage Selector
See Contrast table (2)
(1) EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
Mark No.
Description
Part No.
NSP
21
VOLTAGE SELECT SW Assy
See Contrast table (2)
22
Top Cover
See Contrast table (2)
NSP
23
Under Base 409
ANA7094
24
R Panel
See Contrast table (2)
25
Bonnet Case
See Contrast table (2)
26
PCB Angle
ANG7253
27
Shield R3
ANG7277
28
Heat Sink Angle F
ANG7251
29
Heat Sink Angle R
ANG7252
NSP
30
Heat Sink 0.8
ANH7110
31
Insulator
See Contrast table (2)
32
Foot Assy
REC1263
33
Push Rivet
See Contrast table (2)
34
PCB Mold
AMR2533
NSP
35
Fuse Card
See Contrast table (2)
36
Screw
BBZ30P080FMC
37
Screw
BBZ30P200FMC
38
Screw
ABA7043
39
Screw
FBT40P080FZK
40
Screw
See Contrast table (2)
41
Fuse (FU2, FU3)
See Contrast table (2)
NSP
42
Fuse Card
See Contrast table (2)
(2) CONTRAST TABLE
VSX-D209/BXJI, VSX-D209-G/BXJI and VSX-D209-G/HLXJI are constructed the same except for the following :
Part No.
Mark
No.
Symbol and Description
VSX-D209
VSX-D209-G
VSX-D209-G
Remarks
/BXJI
/BXJI
/HLXJI
4
AMP&PRIMARY Assy
AWX7473
AWX7473
AWX7388
NSP
8
TRANS 1 Assy
Not used
Not used
AWX7390
10
Power Transformer
ATS7261
ATS7261
Not used
(AC110V/120-127V/220V/240V)
10
Power Transformer (AC220-230V)
Not used
Not used
ATS7259
11
Fuse (FU1 : T5A/250V)
REK1029
REK1029
Not used
11
Fuse (FU1 : T2.5A/250V)
Not used
Not used
REK1026
19
AC Power Cord
VDG1080
VDG1080
VDG1061
20
Voltage Selector
AKX-507
AKX-507
Not used
NSP
21
VOLTAGE SELECT SW Assy
AWX7442
AWX7442
Not used
22
Top Cover
AME7375
AME7376
AME7376
24
R Panel
ANC7878
ANC7883
ANC7875
25
Bonnet Case
AZN7779
AZN7819
AZN7819
31
Insulator
AMR7198
PNW2766
PNW2766
33
Push Rivet
AEC7025
AEC7205
AEC7205
NSP
35
Fuse Card
AAX7098
AAX7098
AAX7277
40
Screw
FBT40P080FZK
FBT40P080FNI
FBT40P080FNI
41
Fuse (FU2, FU3 : T2.5A/250V)
REK1026
REK1026
Not used
NSP
42
Fuse Card
AAX7277
AAX7277
Not used

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