PIONEER S-FCRW4500/XTW/UC Service Manual

Cover page of PIONEER S-FCRW4500/XTW/UC Service Manual

Service Manual for PIONEER S-FCRW4500/XTW/UC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3112
T ­ ZZR FEB. 2005 Printed in Japan
S-FCRW4500
XTW/UC
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Subwoofer )
The subwoofer is attached to the baffle by 4 external screws.
To detach it, unfasten those screws. When attaching it, face its
terminal rightward.
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by press-fitting. To
detach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is atached to the cabinet by 4 internal screws.
To detach it, first two screws of a connection part with a SP
stand are removed. Next the screw of a front cabinet is removed
and the hexagon socket screw of a top plate is removed. And
the screw which is fixing the SP unit is removed and a cable is
removed.
When attaching it, face its terminal toward the input terminal.
CS Assy ( Surround Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the stand by inserting a flat blade screwdriver
into the cabinet lower side. Then pry it open by inserting a flat
blade screwdriver into the grille slot.
The speaker unit is attached to the grille by 4 external screws.
To detach it, first remove the rear cabinet Then remove the
cable. When attaching it, face its terminal downward.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
Front
Sub Woofer
Surround
Center
background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3112
T ­ ZZR FEB. 2005 Printed in Japan
S-FCRW4500
XTW/UC
SPEAKER SYSTEM
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
CS Assy ( Subwoofer )
The subwoofer is attached to the baffle by 4 external screws.
To detach it, unfasten those screws. When attaching it, face its
terminal rightward.
CS Assy ( Front Speaker )
The grille assy is attached to the cabinet by press-fitting. To
detach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is atached to the cabinet by 4 internal screws.
To detach it, first two screws of a connection part with a SP
stand are removed. Next the screw of a front cabinet is removed
and the hexagon socket screw of a top plate is removed. And
the screw which is fixing the SP unit is removed and a cable is
removed.
When attaching it, face its terminal toward the input terminal.
CS Assy ( Surround Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the stand by inserting a flat blade screwdriver
into the cabinet lower side. Then pry it open by inserting a flat
blade screwdriver into the grille slot.
The speaker unit is attached to the grille by 4 external screws.
To detach it, first remove the rear cabinet Then remove the
cable. When attaching it, face its terminal downward.
CS Assy ( Center Speaker )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, remove the top board by inserting a flat blade screw-
driver into the cabinet upper side. Then pry it open by inserting
a flat blade screwdriver between the grille and the cabinet.
The speaker unit is attached to the cabinet by 4 internal screws.
To detach it, first unfasten screws of the bottom stand. Next
remove screws for the cabinet and SP unit. Then remove the
cable. When attaching it, face its terminal toward the input ter-
minal.
Front
Sub Woofer
Surround
Center
background image
2
1
23
4
12
3
4
C
D
F
A
B
E
S-FCRW4500
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
NSP
CS Assy (Front)
SMW6153
NSP
CS Assy (Surround)
SMW6150
NSP
CS Assy (Center)
SMW6151
NSP
CS Assy (Subwoofer)
SMW6152
NSP
Cosmetic Stand Set
· · · · ·
Polyethylene Bag
SHL1372
Cosmetic Stand
SNK2750
NSP
Cosmetic Plate Set
· · · · ·
Polyethylene Bag
SHL1372
Cosmetic Plate
SNK2751
NSP
Accessory Set
· · · · ·
Speaker Wire (White)
SDS6031
Speaker Wire (Red)
SDS6032
Speaker Wire (Green)
SDS6033
Speaker Wire (Purple)
SDS6034
Speaker Wire (Blue)
SDS6035
Speaker Wire (Grey)
SDS6036
Non Skid Pads
SEP1307
Polyethylene Bag
SHL6008
NSP
Screw Set
· · · · ·
Screw
BMZ50P140FNC
Screw
BMZ50P200FNC
Polyethylene Bag S0
SHL1259
NSP
Tape Set
· · · · ·
Tape
SEP1306
Polyethylene Bag S0
SHL1349
Supplement Inst.
SRD6021
Top Protector
SHA2420
Middle Protector
SHA2421
Bottom Protector
SHA2422
Protection Sheet
SHC1774
Protection Sheet
SHC1814
Paking Case
SHG6103
Polyethylene Bag
SHL1345
Polyethylene Bag S1
SHL1381
Polyethylene Bag
SHL1382
CS ASSY (Front)
Mark No.
Description
Part No.
NSP
CS ASSY (L)
· · · · ·
Screw (for TW)
BPZ30P080FNI
Screw (for WF)
BPZ35P080FNI
Screw (for Front-Rear Cabinet) BPZ35P120FNI
Speaker (TW)
FK26AP13-54F
Speaker (WF)
K101DC55-53D
Hexagon Socket Screw
SBA1237
Gasket
SEB1282
Packing (for Top Plate)
SEC1805
Packing (for Rear Cabinet)
SEC1808
Packing (for Rear Cabinet)
SEC1812
Packing (for Rear Cabinet)
SEC1819
Packing (for Rear Cabinet)
SEC1829
Grille
SMG6072
NSP
Grille Cloth
SAS6055
NSP
Grille Frame
SMH1080
NSP
Acoustic Absorbent
· · · · ·
NSP
Acoustic Absorbent
· · · · ·
Top Plate (L)
SNK2748
NSP
Front Cabinet
· · · · ·
NSP
Rear Cabinet
· · · · ·
NSP
Caution Label (L)
· · · · ·
Network ASSY
SWN1728
NSP
CS ASSY (R)
Screw (for TW)
BPZ30P080FNI
Screw (for WF)
BPZ35P080FNI
Screw (for Front-Rear Cabinet) BPZ35P120FNI
Speaker (TW)
FK26AP13-54F
Speaker (WF)
K101DC55-53D
Hexagon Socket Screw
SBA1237
Gasket
SEB1282
Packing (for Top Plate)
SEC1805
Packing (for Rear Cabinet)
SEC1808
Packing (for Rear Cabinet)
SEC1812
Packing (for Rear Cabinet)
SEC1819
Packing (for Rear Cabinet)
SEC1829
Grille
SMG6072
NSP
Grille Cloth
SAS6055
NSP
Grille Frame
SMH1080
NSP
Acoustic Absorbent
· · · · ·
NSP
Acoustic Absorbent
· · · · ·
Top Plate (R)
SNK2749
NSP
Front Cabinet
· · · · ·
NSP
Rear Cabinet
· · · · ·
NSP
Caution Label (R)
· · · · ·
Network ASSY
SMN1728
NSP
Base ASSY
· · · · ·
Screw
BMZ30P060FNI
Non Skid Pad
SEB1283
NSP
Base
· · · · ·
NSP
Base
· · · · ·
NSP
SP Stand ASSY
· · · · ·
Screw
BPZ35P120FNI
NSP
Badge
· · · · ·
Connection Cord
SDF1105
Packing
SEC1828
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent
· · · · ·
NSP
Front Stand
· · · · ·
NSP
Rear Stand
· · · · ·
NSP
Cosmetic Plate
· · · · ·
background image
3
1
23
4
1
2
3
4
C
D
F
A
B
E
S-FCRW4500
Mark No.
Description
Part No.
CS ASSY (Subwoofer)
Mark No.
Description
Part No.
CS ASSY (Center)
Mark No.
Description
Part No.
CS ASSY (Surround)
NSP
Front Cabinet
· · · · ·
NSP
Rear Cabinet (L)
· · · · ·
Bottom Plate
SNK2744
NSP
Rear Cabinet (R)
· · · · ·
Grille
SMG6070
NSP
Grille Cloth
SAS6053
NSP
Grille Frame
SMH1077
Speaker Wire
SDD1275
Packing (size 4 x 83 mm)
SEC1806
Packing (size 4 x 134 mm)
SEC1813
Packing (size 4 x 88 mm)
SEC1814
Packing (size 4 x 35 mm)
SEC1815
Packing (size 4 x 20 mm)
SEC1816
NSP
Packing
· · · · ·
In-Put Terminal
SKX1062
NSP
Plastic Cap
· · · · ·
Speaker
B70DU55-52D
Screw
BPZ35P080FNI
Hexagon Socket Screw
SBA1237
NSP
Front Cabinet
· · · · ·
NSP
Rear Cabinet
· · · · ·
Cosmetic Top Board
SNK2754
Bottom Plate
SNK2755
Grille
SMG6071
NSP
Badge 30
SAM6006
NSP
Grille Cloth
SAS6054
NSP
Grille Frame
SMH1079
Speaker Wire
SDD1275
Packing (size 4 x 75 mm)
SEC1807
Packing (size 4 x 237 mm)
SEC1817
Packing (size 60 x 45 mm)
SEC1835
In-Put Terminal
SKX1062
NSP
Acoustic Absorbent (White)
· · · · ·
NSP
Acoustic Absorbent (Black)
· · · · ·
Speaker
K101DC55-53D
Screw
BPZ35P080FNI
NSP
Cabinet
· · · · ·
Cable
SDD6015
Packing
SEC6023
Input Terminal
SKX1060
NSP
Paper Tube 50
· · · · ·
NSP
Acoustic Absorbent (White)
· · · · ·
NSP
Acoustic Absorbent (Black)
· · · · ·
SDD1275
SDD6015
Full-Range
INPUT
Red
White
Packing
Packing
INPUT
Red
Black
Woofer
SCHEMATIC DIAGRAM
Network Assy (SWN1728)
WHITE(-)
BLUE(+)
RED(+)
WHITE(-)
Tw
IN
(+)
(-)
1.0
µF
FULL RANGE
NSP
Cosmetic Buffle
· · · · ·
NSP
Cosmetic Port Tube
· · · · ·
Gasket
SEC6058
Speaker
A14LU75-53D
Screw
BYC40P200FNI
Mark No.
Description
Part No.
Ø
3.1
2.5
8
SCREW(SBA1237)
background image
4
1
23
4
12
3
4
C
D
F
A
B
E
S-FCRW4500
PRODUCT APPEARANCE (Front)
TOP
LPATRE
UNDERSIDE
(Y2
View)
No.
Part
Name
Num.
1
1
F
ront
Cabinet
1
2
R
ear
Cabinet
1
3
-1
Top
Plate
(L)
<CS
ASSY
(L)>
1
3
-2
Top
Plate
(R)
<CS
ASSY
(R)>
1
4
Gasket
4
5
H
exagon
Socket
Screw
1
6
G
rille
1
7
N
etwork
Assy
1
8
L
oud
Speaker
(TW)
1
9
L
oud
Speaker
(WF)
2
10
Packing
2
11
Packing
1
12
Packing
1
13
Packing
1
14
Packing
2
15
Acoustic
Absorbent
(Polyester
Fiber)
2
16
Acoustic
Absorbent
(Duffel
Felt)
1
21
-1
Caution
Label
(L)
<CS
ASSY
(L)>
1
21
-2
Caution
Label
(R)
<CS
ASSY
(R)>
8
17
Screw
(3.5x12)
2
18
Screw
(3x8)
4
19
Screw
(3.5x8)
1
31
Front
Stand
1
32
Rear
Stand
1
33
Cosmetic
Plate
1
34
Badge
1
35
IN-PUT
Terminal
1
36
Connection
Cord
2
37
Packing
2
38
Acoustic
Absorbent
(Duffel
Felt)
3
39
Screw
1
41
Base
(Metal):
(3.5x12)
1
42
Base(
Plastic)
:
(3.5x12)
4
43
Non
Skid
Pad
6
44
Screw
1
51
Cosmetic
Plate
1
20
-1
Model
Label
<CS
ASSY
(L)>
1
20
-2
Model
Label
<CS
ASSY
(R)>
2
52
Screw
(M5x20)
4
53
Screw
(M5x14)
CS
ASSY(L)
CS
ASSY(R)
CS
ASSY(L)
CS
ASSY(R)
SP
STAND
ASSY
SECTION:A-A'
BASE
ASSY
REAR
INSIDE
(XS
View)
Bottom(Y1
View)
DETAIL
B(S=1/1)
FRONT
INSIDE
(X1
View)
ACCESSORIES
BASE
ASSY
SP
STAND
ASSY
CS
ASSY
(L),
CS
ASSY
(R)
Y2
X1
X2
B
2
5
1
3
-1
3
-2
6
4
7
8
9
21
-1
10
21
-2
11
12
13
14
16
15
17
18
19
31
32
33
35
34
36
37
38
39
52
41
42
43
20
-2
44
20
-1
53
16
51
A
A'
Y1
background image
5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-FCRW4500
Only
for
L
side
Only
for
R
side
GRILLE
11
1
1
Num.
No.
No.
PARTS
PARTS
Num.
1
2
3
6
10
1
9
SCREW(M3.5
×
8)
5
4
REAR
CABINET
12
7
4
8
PACKING
PACKING
BOTTOM
PLATE
FRONT
CABINET
8
SPEAKER
WIRE
PACKING
COSMETIC
STAND-
IN-PUT
TERMINAL
PACKING
14
15
16
18
HEXAGON
SOCKET
SCREW
PLASTIC
CAP
1
1
1
1
2
1
2
1
1
1
MODEL
LABEL
1
SPEAKER
13
PACKING
1
This
part
is
enclosed
as
a
accessories.
1
2
4
5
6
8
9
10
12
11
13
14
15
16
18
3
7
PRODUCT APPEARANCE (Surround)

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