PIONEER S-DV434/XJC/NC Service Manual

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Service Manual for PIONEER S-DV434/XJC/NC, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3154
T ­ ZZK MAY 2005 Printed in Japan
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
SPEAKER SYSTEM
S-DV434
XJC/E
S-DV434 XJC/NC
Front
Sub Woofer
Center
Surround
CS Assy ( Subwoofer )
The cosmetic baffle assy is attached to the cabinet by its bosses.
To detach it, first remove the stand. Next pry it open by insert-
ing a flat blade screw driver into lower slot. To attach it, press it
to the cabinet.
The stand is attached to the cabinet by 6 external screws. To
detach it, unfasten those screws.
The speaker unit is attached to the cabinet by 4 external screws.
To detach it, first remove the stand. Then unfasten those
screws. When attaching it, face its terminal toward the back
board.
The input terminal is attached to the back board by press-fit-
ting. To detach it, pry it open by inserting a flat blade screw-
driver into the lower side. When attaching it, the red terminal is
right-side.
CS Assy ( Front )
The grille assy is attached to the cabinet by 9 external screws.
To detach it, first remove 3 screws of connection part with the
base assy. Next remove 2 screws of the cosmetic plate assy
lower side. Next remove 7 screws of the cabinet. Then carefully
disconnect the wires of the woofer mounted on the grille assy
and input terminal. To detach the cosmetic plate assy, remove 2
screws of connection part with the grille assy.
The woofer is attached to the grille by 4 internal screws. To
detach it, first unfasten those screws. Next remove the cable.
When attaching it, face its terminal upward.
The tweeter is attached to the baffle by adhesives. To exchange
the tweeter, do it with the grille assy.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the base assy and the grille assy. Next
unfasten this screw, and remove the cable.
The cosmetic plate assy is attached to the grille assy by 2 inter-
nal screws. To detach it, first remove the grille assy. Next un-
fasten those screws.
CS Assy ( Surround )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, pry it open by inserting a flat blade screw driver into
lower slot. To attach it, press it to the inner baffle.
The speaker unit is attached to the inner baffle by 4 external
screws. To detach it, first remove the grille assy. Next unfasten
those screws, and remove the cable. When attaching it, face its
terminal downward.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the grille assy and the inner baffle.
Next unfasten this screw, and remove the cable.
CS Assy ( Center )
The grille assy is attached to the cabinet by 8 external screws.
To detach it ,unfasten those screws.
The speaker unit, together with the grille assy, is attached to the
cabinet by 4 external screws. To detach it, first remove the
grille assy. Next remove the cabinet. Then remove the cable.
When attaching it, face its terminal toward the input terminal.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the grille assy. Next unfasten this
screw, and remove the cable.
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3154
T ­ ZZK MAY 2005 Printed in Japan
FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY
SPEAKER SYSTEM
S-DV434
XJC/E
S-DV434 XJC/NC
Front
Sub Woofer
Center
Surround
CS Assy ( Subwoofer )
The cosmetic baffle assy is attached to the cabinet by its bosses.
To detach it, first remove the stand. Next pry it open by insert-
ing a flat blade screw driver into lower slot. To attach it, press it
to the cabinet.
The stand is attached to the cabinet by 6 external screws. To
detach it, unfasten those screws.
The speaker unit is attached to the cabinet by 4 external screws.
To detach it, first remove the stand. Then unfasten those
screws. When attaching it, face its terminal toward the back
board.
The input terminal is attached to the back board by press-fit-
ting. To detach it, pry it open by inserting a flat blade screw-
driver into the lower side. When attaching it, the red terminal is
right-side.
CS Assy ( Front )
The grille assy is attached to the cabinet by 9 external screws.
To detach it, first remove 3 screws of connection part with the
base assy. Next remove 2 screws of the cosmetic plate assy
lower side. Next remove 7 screws of the cabinet. Then carefully
disconnect the wires of the woofer mounted on the grille assy
and input terminal. To detach the cosmetic plate assy, remove 2
screws of connection part with the grille assy.
The woofer is attached to the grille by 4 internal screws. To
detach it, first unfasten those screws. Next remove the cable.
When attaching it, face its terminal upward.
The tweeter is attached to the baffle by adhesives. To exchange
the tweeter, do it with the grille assy.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the base assy and the grille assy. Next
unfasten this screw, and remove the cable.
The cosmetic plate assy is attached to the grille assy by 2 inter-
nal screws. To detach it, first remove the grille assy. Next un-
fasten those screws.
CS Assy ( Surround )
The grille assy is attached to the cabinet by its bosses. To de-
tach it, pry it open by inserting a flat blade screw driver into
lower slot. To attach it, press it to the inner baffle.
The speaker unit is attached to the inner baffle by 4 external
screws. To detach it, first remove the grille assy. Next unfasten
those screws, and remove the cable. When attaching it, face its
terminal downward.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the grille assy and the inner baffle.
Next unfasten this screw, and remove the cable.
CS Assy ( Center )
The grille assy is attached to the cabinet by 8 external screws.
To detach it ,unfasten those screws.
The speaker unit, together with the grille assy, is attached to the
cabinet by 4 external screws. To detach it, first remove the
grille assy. Next remove the cabinet. Then remove the cable.
When attaching it, face its terminal toward the input terminal.
The input terminal is attached to the cabinet by internal screw.
To detach it, first remove the grille assy. Next unfasten this
screw, and remove the cable.
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2
1
23
4
12
3
4
C
D
F
A
B
E
S-DV434
NSP
Cabinet
SNK2855
NSP
Base Assy
SXB1477
Screw
BPZ30P060FNC
Non Skid Pad
SEB1283
NSP
Base
SNH1082
NSP
Base Top
SNN1046
Grille Assy
SXB1479
NSP
Grille
SMG1845
NSP
Grille Cloth
SAS1595
NSP
Baffle
SNK2857
Packing
SEC1923
NSP
Network Assy
SWN1748
Input Terminal
SKX1096
NSP
Acoustic Absorbent
SMT1294
NSP
Acoustic Absorbent
SMT1295
NSP
Acoustic Absorbent
SMV2194
NSP
Acoustic Absorbent
SMV2198
NSP
Acoustic Absorbent
SMV2199
NSP
Acoustic Absorbent
SMV2217
NSP
Acoustic Absorbent
SMV2218
Cosmetic Plate Assy
SXB1476
NSP
Badge 28
SAM1506
NSP
Cosmetic Plate
SNK2856
Speaker (Woofer)
K77DU55-53D
Screw (for Woofer)
BPZ35P080FNI
Screw (for Cosmetic Plate)
BPZ35P080FNI
Screw (for Input Terminal)
BPZ35P080FNI
Screw (for Cabinet)
BPZ35P120FNI
Mark No.
Description
Part No.
For Packing
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
PARTS LIST
Mark No.
Description
Part No.
NSP
CS Assy (Front)
SMW1865
NSP
CS Assy (Surround)
SMW1861
NSP
CS Assy (Center)
SMW1862
NSP
CS Assy (Subwoofer)
SMW6156
for XJC/E type
NSP
Model Label (FL)
SAN3597
NSP
Model Label (FR)
SAN3598
NSP
Model Label (SL)
SAN3573
NSP
Model Label (SR)
SAN3574
NSP
Model Label (C)
SAN3575
NSP
Model Label (SW)
SAN3576
for XJC/NC type
NSP
Model Label (FL)
SAN3656
NSP
Model Label (FR)
SAN3657
NSP
Model Label (SL)
SAN3646
NSP
Model Label (SR)
SAN3647
NSP
Model Label (C)
SAN3648
NSP
Model Label (SW)
SAN3649
NSP
Accessory Set
SEA1697
Speaker Wire (FL: White)
SDS1174
Speaker Wire (FR: Red)
SDS1175
Speaker Wire (SL: Blue)
SDS1176
Speaker Wire (SR: Gray)
SDS1177
Speaker Wire (C: Green)
SDS1178
Speaker Wire (SW: Purple)
SDS1179
NSP
Screw Set
SEA1674
Screw
BMZ50P120FNC
Screw
CMZ50P200FTB
Polyethylene Bag S0
SHL1314
NSP
Bracket Set
SEA1681
Screw Set
SEA1682
Screw
BMZ50P120FNC
Polyethylene Bag S0 SHL1314
Mounting Bracket
SNN1047
Polyethylene Bag S1
SHL1429
Non Skid Pads
SEP1332
Non Skid Pad
SEP6002
Polyethylene Bag S1
SHL1251
NSP
Bracket Set (L)
SEA1695
Bracket (L) Assy
SXG1083
NSP
Bracket (L)
SNK2895
NSP
Packing
SEC1922
Polyethylene Bag S1
SHL1312
NSP
Bracket Set (R)
SEA1696
Bracket (R) Assy
SXG1084
NSP
Bracket (R)
SNK2896
NSP
Packing
SEC1922
Polyethylene Bag S1
SHL1312
CS ASSY (Front)
Mark No.
Description
Part No.
Top Protector (ST)
SHA2485
Top Protector (SW)
SHA2502
Bottom Protector (ST)
SHA2486
Bottom Protector (SW)
SHA2506
Polyethylene Bag S1
SHL1419
Polyethylene Bag S2
SHL1420
Polyethylene Bag S2
SHL1426
Polyethylene Bag S3
SHL1427
Spacer
SHD1066
Protection Sheet S6
SHC1825
for XJC/E type
Paking Case
SHG2643
for XJC/NC type
Paking Case
SHG2648
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3
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV434
Mark No.
Description
Part No.
CS ASSY (Subwoofer)
Mark No.
Description
Part No.
CS ASSY (Center)
NSP
Cabinet
SNK2851
Grille
SMG1840
NSP
Badge 28
SAM1506
NSP
Grille Cloth
SAS1591
NSP
Baffle
SNK2852
Connecting Cord
SDD1345
Packing
SEC1913
Input Terminal
SKX1096
NSP
Acoustic Absorbent (White)
SMT1293
NSP
Acoustic Absorbent (Black)
SMV2198
Speaker (Full-range)
K77DU55-51D
Screw (for Input Terminal)
BPZ35P080FNI
Screw (for Cabinet)
BPZ35P120FNI
Speaker (Woofer)
A14LU75-54D
Screw (for Woofer)
BYC40P160FNI
Screw (for Stand)
BYC40P160FNI
Cable
SDD6008
Gasket
SEC6058
Input Terminal
SKX1060
Cosmetic BF Assy
SXB6003
NSP
Badge 37
SAM1507
NSP
Cosmetic Baffle
SNK6109
Mark No.
Description
Part No.
CS ASSY (Surround)
NSP
Inner Baffle
SNK2848
NSP
Cabinet (L)
SNK2849
NSP
Cabinet (R)
SNK2871
Grille
SMG1839
NSP
Badge 28
SAM1506
NSP
Grille Cloth
SAS1590
NSP
Grille Frame
SMH1102
Connecting Cord
SDD1345
Gasket
SEC1910
Packing (size: 4 x 101 mm)
SEC1927
Packing (size: 4 x 111 mm)
SEC1928
Packing (size: 4 x 84 mm)
SEC1929
Input Terminal
SKX1096
Speaker (Full-range)
K77DU55-51D
Screw (for Input Terminal)
BPZ35P080FNI
Screw (for Full-range)
BPZ35P080FNI
Screw (for Inner Baffle)
BPZ35P120FNI
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4
1
23
4
12
3
4
C
D
F
A
B
E
S-DV434
SCHEMATIC DIAGRAM
INPUT
Full-Range
White
Red
Connecting Cord (SDD1345)
2, CS ASSY (CENTER, SURROUND)
3, CS ASSY (SUB WOOFER)
INPUT
Woofer
Black
Red
Cable (SDD6008)
INPUT
Woofer
WHITE
WHITE
BLUE
BLUE
RED
BLUE
Network Assy (SWN1748)
1, CS ASSY (FRONT)
Tweeter
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5
1
23
4
1
2
3
4
C
D
F
A
B
E
S-DV434
PRODUCT APPEARANCE
CS ASSY (Front)
SECTION:C-C'(S=1/1)
FRONT
INSIDE
(VIEW
X1)
C
C'
Cosmetic
Plate
Assy
SECTION:B-B'
Base
Assy
TOP
VIEW
(VIEW
Y1)
SECTION:A-A'
X1
*No.24:
Apply
adhesives
to
all
around.
21
12
1
19
10
8
2
4
5
20
7
22
6
23
3
13
17
13
18
16
14
16
15
19
20
20
20
25
9
24
11
No.
Part
Name
Num.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Cabinet
Grille
Badge28
Base
Acoustic
Absorbent
(Polyester
Fiber)
Cosmetic
Plate
Base
Top
Non
Skid
Pad
Input
Terminal
Network
Assy
Speaker
(WF)
Packing
Speaker
(TW)
*Included
in
the
Network
Assy
1
1
1
1
1
1
4
1
1
1
1
1
2
2
2
2
1
2
4
9
7
6
3
-
1
Acoustic
Absorbent
(Duffel
Felt)
Screw
(3.5x8)
Screw
(3.5x12)
Screw
(3x8)
Screw
(M5x20)
Glue
Acoustic
Absorbent
(Polyester
Fiber)
Acoustic
Absorbent
(Polyester
Fiber)
Acoustic
Absorbent
(Duffel
Felt)
Acoustic
Absorbent
(Duffel
Felt)
*Accessary
Parts
Acoustic
Absorbent
(Duffel
Felt)
Model
Label
*This
screw(No.21)
is
fastened
first.
Next,
fasten
screws
in
order
toward
the
bottom.
A
A'
B
B'
Y1

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