PIONEER PRO-506PU Service Manual

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Service Manual for PIONEER PRO-506PU, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
ARP3309
T ­ ZZY SEPT. 2005 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
PDP-506PE
WYVIXK
AC220 - 240V
PDP-506PG
TLDPFT
AC110 - 240V
PRO-506PU
KUCXC
AC120V
PDP-506PE
PLASMA DISPLAY
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PDP-506PE/WYVI
ARP3267
SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST, BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
PDP-506PG
PRO-506PU
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
ARP3309
T ­ ZZY SEPT. 2005 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
PDP-506PE
WYVIXK
AC220 - 240V
PDP-506PG
TLDPFT
AC110 - 240V
PRO-506PU
KUCXC
AC120V
PDP-506PE
PLASMA DISPLAY
¶ This service manual should be used together with the following manual(s):
Model No.
Order No.
Remarks
PDP-506PE/WYVI
ARP3267
SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST, BLOCK DIAGRAM,
PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
PDP-506PG
PRO-506PU
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2
A
B
C
D
1
23
4
12
3
4
PDP-506PE
1. CONTRAST OF MISCELLANEOUS PARTS
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to
mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU
J
RD1/4PU
J
RN2H
K
RS1P
K
56
x 101
47
x 103
R50
1R0
561
473
5.62k
RN1/4PC
F
562
x 101
5621
PDP-506PE/WYVIXK, PDP-506PG/TLDPFT, PRO-506PU/KUCXC and PDP-506PE/WYVI are constructed the same
except for the following :
CONTRAST TABLE
Part No.
PDP-506PE
WYVI
Ref. No.
Symbol and Description
Remarks
Mark
PDP-506PG
TLDPFT
PDP-506PE
WYVIXK
PCB ASSY
P17 - 1
NSP
50 X DRIVE ASSY
AWV2257
AWV2257
AWV2209
AWV2209
50 X DRIVE ASSY
AWW1075
AWW1075
AWW1020
AWW1020
P17 - 4
50 Y DRIVE ASSY
AWV2258
AWV2258
AWV2210
AWV2210
PACKING
P9 - 1
>
Power Cord
ADG1214
ADG1214
Not used
ADG1215
P9 - 4
Polyethlene Bag-S
AHG1338
AHG1326
ADG1338
AHG1348
P9 - 5
NSP
Catalogue Bag
AHG1340
Not used
Not used
AHG1347
P9 - 6
NSP
Warranty card
ARY1114
ARY1114
Not used
ARY1123
P9 - 7
Ferrite Core
ATX1039
ATX-1039
ATX-1039
Not used
P9 - 8
Pad (50T-L)
AHA2427
AHA2451
AHA2427
AHA2459
P9 - 9
Pad (50T-R)
AHA2428
AHA2452
AHA2428
AHA2460
P9 - 10
Pad (50B-L)
AHA2429
AHA2453
AHA2429
AHA2461
P9 - 11
Pad (50B-R)
AHA2430
AHA2454
AHA2430
AHA2462
P9 - 12
Power Cord Case
AHC1073
AHC1067
AHC1073
Not used
P9 - 13
Under Carton (50)
AHD3344
Not used
AHD3344
Not used
P9 - 13
Under Carton (506)
Not used
AHD3371
Not used
Not used
P9 - 13
Under Carton (506PU)
Not used
Not used
Not used
AHD3379
P9 - 14
Upper Carton (506PE)
AHD3345
AHD3372
Not used
Not used
P9 - 14
Upper Carton (506PG)
Not used
Not used
AHD3420
Not used
P9 - 14
Upper Carton (506EL)
Not used
Not used
Not used
AHD3381
P9 - 15
Mirror Mat
AHG1284
AHG1327
AHG1284
AHG1352
P9 - 16
Caution Card
ARM1232
ARM1232
ARM1232
ARM1239
REAR SECTION
P11 - 6
NSP
Name Label (50PE)
AAL2661
AAL2675
Not used
Not used
P11 - 6
NSP
Name Label (506PG)
Not used
Not used
AAL2711
Not used
P11 - 6
NSP
Name Label (506EL)
Not used
Not used
Not used
AAL2677
P11 - 7
Bolt Caution Label
AAX3117
AAX3005
AAX3117
AAX3075
P11 - 8
AC Label PE
AAX3194
AAX3194
Not used
Not used
FRONT SECTION
P13 - 1
Front Case Assy (506PE)
AMB2861
AMB2861
AMB2861
Not used
P13 - 1
Front Case Assy (506EL)
Not used
Not used
Not used
AMB2857
P13 - 3
Badge
AAM1098
AAM1098
AAM1098
Not used
P13 - 3
Elite Badge
Not used
Not used
Not used
AAM1102
CHASSIS SECTION (2/2)
P17 - 17
6P Housing Wire (J109)
ADX3118
ADX3118
ADX3118
ADX3132
P17 - 18
12P Housing Wire (J110)
ADX3119
ADX3119
ADX3119
ADX3133
P17 - 20
3P Housing Wire (J113)
ADX3122
ADX3122
ADX3122
ADX3136
PRO-506PU
KUCXC
Note: For PCB ASSEMBLIES, Refer to " CONTRAST OF PCB ASSEMBLIES ".
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3
A
B
C
D
1
23
4
1
2
3
4
PDP-506PE
AWV2210 and AWZ2258 are constructed the same except for the following :
Mark
Symbol and Description
Part No.
AWV2258
AWV2210
Remarks
[50 Y RESONANCE BLOCK]
IC2101
AXF1142
AXF1155
C2103
ACG1112
ACG1088
(0.22UF/250V)
(0.1UF/250V)
C2107, C2108
ACG1112
Not used
(0.22UF/250V)
C2131- C2134, C2136
ACE1168
ACE1178
[50 Y SUS BLOCK]
C2271
ACG1124
ACG1118
(0.1UF/100V)
(0.33UF/100V)
C2272
ACG1124
Not used
(0.1UF/100V)
CONTRAST OF PCB ASSEMBLIES
· 50 Y DRIVE ASSY
AWW1020 and AWW1075 are constructed the same except for the following :
Mark
Symbol and Description
Part No.
AWW1075
AWW1020
Remarks
[50 X RESONANCE BLOCK]
IC1101
AXF1142
AXF1155
C1101
ACG1112
ACG1088
(0.22 UF/250V)
(0.1UF/250V)
C1106 - C1110
Not used
ACE1178
C1112, C1113
ACG1112
Not used
(0.22UF/250V)
C1161 - C1164, C1166
ACE1168
Not used
· 50 X DRIVE ASSY
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PDP-506PE
ARP3267
PLASMA DISPLAY
PDP-506PE
PDP-506PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
Power Requirement
Remarks
PDP-506PE
WYVI
AC220 - 240V
PDP-506PU
KUCXC
AC120V
Note:
Media Receivers up to Generation 5 (G5) cannot be connected with this unit.
Be sure to use a Media Receiver of Generation 6 (G6) (ex.: PDP-R06
, etc.).
For details, refer to "Important Check Points for good servicing".
T-IZY SEPT. 2005 printed in Japan
background image
PDP-506PE
2
12
34
12
3
4
C
D
F
A
B
E
SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power line
and the set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistor-
capacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
· Always return the internal wiring to the original styling.
· Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
· When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
· Make sure that the panel vent does not break. (Check that the
cover is attached.)
· Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
· Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.

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