PIONEER PDA-5001 VIDEO BOX Service Manual

Cover page of PIONEER PDA-5001 VIDEO BOX Service Manual

Service Manual for PIONEER PDA-5001 VIDEO BOX, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
PDA-5001
VIDEO BOX
ARP3038
O­ZZR OCT. 1999 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
PDA-5001
Power Requirement
Remarks
ZYVLPK
DC power supplied from other system component
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
......................................................... 6
4. PCB CONNECTION DIAGRAM ....................... 16
5. PCB PARTS LIST ............................................. 20
6. ADJUSTMENT .................................................. 22
CONTENTS
7. GENERAL INFORMATION .............................. 24
7.1 CONNECTION AND DISASSEMBLY ........ 24
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 26
This unit is designed only for connection to the plasma display, PDP-502MXE. Do not alter or
modify this unit in any way as it may cause this unit to perform abnormally and/or may cause the
plasma display to malfunction.
This service manual should be used together with the following manual(s):
Remarks
Order No.
PDP-502MXE
ARP3037
Model No.
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
PDA-5001
VIDEO BOX
ARP3038
O­ZZR OCT. 1999 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
PDA-5001
Power Requirement
Remarks
ZYVLPK
DC power supplied from other system component
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
......................................................... 6
4. PCB CONNECTION DIAGRAM ....................... 16
5. PCB PARTS LIST ............................................. 20
6. ADJUSTMENT .................................................. 22
CONTENTS
7. GENERAL INFORMATION .............................. 24
7.1 CONNECTION AND DISASSEMBLY ........ 24
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 26
This unit is designed only for connection to the plasma display, PDP-502MXE. Do not alter or
modify this unit in any way as it may cause this unit to perform abnormally and/or may cause the
plasma display to malfunction.
This service manual should be used together with the following manual(s):
Remarks
Order No.
PDP-502MXE
ARP3037
Model No.
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PDA-5001
2
1. SAFETY INFORMATION
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A PO-
TENTIAL SHOCK HAZARD AND MUST BE COR-
RECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli-
ance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be ob-
tained by using replacement components rated for
voltage, wattage , etc.
Replacement parts which have
these special safety
characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or
ad-
ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
(FOR USA MODEL ONLY)
Also test with plug
reversed
(Using AC adapter
plug as required)
Device
under
test
Test all exposed
metal surfaces
Earth ground
Leakage
current
tester
Reading should
not be above
0.5 mA
AC Leakage Test
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 ­ Proposition 65
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PDA-5001
3
1 Pin/BNC conversion adaptor x 1
(AKX1052)
2 Screw rivets x 8
(AEC1852)
3 Connector cover x 1
(ANG2356)
÷ Operating Instructions
(ARE1351)
1
2
4
5
6
7
8
9
10
3
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
NOTES :
Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to
mark on the product are used for disassembly.
PACKING PARTS LIST
Mark No.
Description
Part No.
1
Packing Case
AHD3042
2
Packing Sheet
AHG1300
3
Card Board Protector
AHA2257
4
Operating Instructions
ARE1351
(English/French/German/Italian/
Dutch/Spanish)
5
Connector Cover
ANG2356
6
Screw Rivet
AEC1852
7
Pin/BNC Conversion Adaptor
AKX1052
8
Caution Sheet
ARM1177
NSP
9
Vinyl Bag
AHG­064
NSP
10
Literature Bag
AHG-117
Accessories
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PDA-5001
4
1
5
2
16
16
16
9
12
14
10
8
7
8
7
9
15
16
11
15
17
13
6
4
3
15
15
15
15
2.2 EXTERIOR
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PDA-5001
5
EXTERIOR PARTS LIST
Mark No.
Description
Part No.
NSP
1
VIDEO Assy
AWQ1052
NSP
2
Chassis
ANA1612
3
Bonnet Cover
ANG2357
4
Washer
ABE1077
NSP
5
Insulating Sheet
AEC1829
6
Screw Rivet
AEC1852
7
Shield Gasket S
ANK1636
8
Shield Gasket M
ANK1637
9
Shield Gasket L
ANK1638
10
Name Label
AAL2318
11
Metal Bonnet
ANE1585
NSP
12
UPC Code Label
AAX2765
13
Label
AAX2767
NSP
14
Label
VRW1629
15
Screw
BBZ30P050FZK
16
Screw
BBZ30P080FZK
17
Serial Seal
AAX2609

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