PIONEER DV-K102/RAMXQ Service Manual

Cover page of PIONEER DV-K102/RAMXQ Service Manual

Service Manual for PIONEER DV-K102/RAMXQ, downloadable as a PDF file.

We also have owner's manual to this model.

Manual details

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Sample pages

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
DV-K102
RRV2205
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .. 10
4. PCB CONNECTION DIAGRAM ........................... 27
5. PCB PARTS LIST ................................................ 37
6. ADJUSTMENT ..................................................... 42
CONTENTS
7. GENERAL INFORMATION .................................. 44
7.1 DIAGNOSIS ................................................... 44
7.1.1 TEST MODE SCREEN DISPLAY ............. 44
7.1.2 TROUBLE SHOOTING ............................ 46
7.1.3 ERROR CODE ......................................... 47
7.1.4 DISASSEMBLY ........................................ 51
7.2 PARTS ........................................................... 52
7.2.1 IC ............................................................. 52
7.2.2 DISPLAY .................................................. 63
8. PANEL FACILITIES AND SPECIFICATIONS ....... 64
T ­ ZZY SEPT. 1999 Printed in Japan
DVD PLAYER
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD PLAYER
1
2
3
4
5
6
7
8
9
0
+10
PLAYBACK ONE-TOUCH
KARAOKE
CONTROL
KARAOKE
MODE
ON/OFF
OPEN/CLOSE
STANDBY
MIN
MAX
MIN
MAX
MIN
MAX
MIC CONTROL
STOP
PLAY
PAUSE
STANDBY/ ON
LOW CONTROL HIGH
KEY
ECHO
MIC 1
MIC 2
MIC 1
MIC 2
0
¡ ¢
41
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background image
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
c
DV-K102
RRV2205
1. SAFETY INFORMATION ....................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .. 10
4. PCB CONNECTION DIAGRAM ........................... 27
5. PCB PARTS LIST ................................................ 37
6. ADJUSTMENT ..................................................... 42
CONTENTS
7. GENERAL INFORMATION .................................. 44
7.1 DIAGNOSIS ................................................... 44
7.1.1 TEST MODE SCREEN DISPLAY ............. 44
7.1.2 TROUBLE SHOOTING ............................ 46
7.1.3 ERROR CODE ......................................... 47
7.1.4 DISASSEMBLY ........................................ 51
7.2 PARTS ........................................................... 52
7.2.1 IC ............................................................. 52
7.2.2 DISPLAY .................................................. 63
8. PANEL FACILITIES AND SPECIFICATIONS ....... 64
T ­ ZZY SEPT. 1999 Printed in Japan
DVD PLAYER
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD PLAYER
1
2
3
4
5
6
7
8
9
0
+10
PLAYBACK ONE-TOUCH
KARAOKE
CONTROL
KARAOKE
MODE
ON/OFF
OPEN/CLOSE
STANDBY
MIN
MAX
MIN
MAX
MIN
MAX
MIC CONTROL
STOP
PLAY
PAUSE
STANDBY/ ON
LOW CONTROL HIGH
KEY
ECHO
MIC 1
MIC 2
MIC 1
MIC 2
0
¡ ¢
41
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2
DV-K102
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loading-status
detection switch (S301 on the LOSB assy) are detected by the
microprocessor (IC11 in the DVDM assy).
· To permit the laser diode to oscillate, it is required to set the inside detection
switch for the inside position (S201 : ON) and to set the loading-status
detection switch for the clamp position (the center terminal of S301 is
shorted to +5V). The 655 nm laser diode for DVD oscillation will continue
if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy.
The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V
in the DVDM assy.
In the test mode
, the laser diode oscillates when microprocessor detects
a PLAY signal, or when the PLAY key is pressed (S106 ON in the FLKY
assy), with the above requirements satisfied.
2. When the cover is open, close viewing through the objective lens with the
naked eye will cause exposure to the laser beam.
: See page 42.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 655 nm
FOR CD :
MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 785 nm
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
background image
DV-K102
3
2.1 PACKING
1
Power Cord
See Contrast table (2)
2
Video Cord (L=1.5m)
See Contrast table (2)
3
Audio Cord (L=1.5m)
See Contrast table (2)
NSP
4
Dry Cell Battery (R6P, AA)
See Contrast table (2)
5
Operating Instructions
VRB1232
(English)
6
Operating Instructions
See Contrast table (2)
7
· · · · ·
8
Polyethylene Bag
VHL1051
9
Remote Control Unit
VXX2642
(CU-DV048)
10
Battery Cover
VNK4467
11
Pad F
VHA1238
12
Pad R
VHA1239
13
Mirror Mat Sheet
Z23-007
14
Packing Case
See Contrast table (2)
NSP
15
Warranty Card
See Contrast table (2)
16
Region Label P4
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
(2) CONTRAST TABLE
RL, RAMXQ, RL/RD and RD/RA types are constructed the same except for the following :
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8
15
6
5
RAMXQ and RD/RA
types only
8
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9
3
4
2
1
11
12
13
FRONT
14
16
16
RL/RD type only
RL/RD type only
background image
DV-K102
4
1
Bonnet Case S
VXX2620
2
DVD Plate
VAM1089
3
Tray Panel Plate
VNK4515
4
Tray Panel
VNK4158
5
Tray
VNL1731
6
Power Button Joint
See Contrast table (2)
7
Power Button
See Contrast table (2)
8
Bridge
VNE2069
9
Clamper Plate
VNE2068
10
Clamper
VNL1738
(1) EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
11
Tray Stopper Spring
VBH1277
12
Tray Stopper
VNL1739
13
· · · · ·
14
Screw
BPZ26P080FZK
15
Screw
IBZ30P080FMC
16
Screw
BCZ40P060FNI
17
Screw
BBZ30P080FMC
NSP
18
Clamper Assy
See Contrast table (2)
Mark No.
Description
Part No.
(2) CONTRAST TABLE
RL, RAMXQ, RL/RD and RD/RA types are constructed the same except for the following :
2.2 EXTERIOR SECTION
16
1
14
18
9
8
10
17
16
6
7
15
2
3
4
Refer to "2.3 FRONT PANEL SECTION"
15
5
11
12
Refer to
"2.4 BOTTOM VIEW SECTION"
Except RD/RA type
RAMXQ type only
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2
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background image
DV-K102
5
2.3 FRONT PANEL SECTION
1
FLKY Assy
See Contrast table (2)
NSP
2
PWSB Assy
See Contrast table (2)
NSP
3
KYLB Assy
VWG2046
4
Front Panel
See Contrast table (2)
5
FL Lens
VAH1322
6
Name Plate
PAM1779
7
LED Lens
PNW2019
8
Main Key
VNK4361
9
11 Key
VNK4271
10
MICB Assy
VWV1668
11
· · · · ·
(1) FRONT PANEL SECTION PARTS LIST
Mark No.
Description
Part No.
12
Illumination Lens
VNK4264
13
Illumination Filter
VEC1983
14
Illumination Holder
VNK4265
15
Flexible Cable (14P)
VDA1646
(FLKY CN101 ­ DVDM CN1)
16
Screw
BBZ30P080FMC
NSP
17
Getter
VRW1784
18
Volume Knob
VNK4279
19
3 Key
VNK4270
20
Light Key
VNK4514
21
Earth Plate
VBK1075
22
Power Button
See Contrast table (2)
23
Lens Holder
VNK4266
Mark No.
Description
Part No.
(2) CONTRAST TABLE
RL, RAMXQ, RL/RD and RD/RA types are constructed the same except for the following :
6
4
7
23
19(1/2)
8
15
3
1
16
10
14
17
13
12
5
16
2
16
9
18
20
16
22
21
19(2/2)
RD/RA
types only
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7
7
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2
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6
5
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7
4
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4
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N
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8
7
0
2
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9
7
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2
G
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3
1
5
4
K
N
V
9
5
0
4
K
N
V

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