PIONEER DRM-AF751/WL5 Service Manual

Cover page of PIONEER DRM-AF751/WL5 Service Manual

Service Manual for PIONEER DRM-AF751/WL5, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2173
T ­ ZZY AUG. 1999 Printed in Japan
700 DISC CHANGER
DRM-7000
CONTENTS
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 38
4. PCB CONNECTION DIAGRAM ....................... 85
5. PCB PARTS LIST ........................................... 112
6. ADJUSTMENT ................................................ 122
7. GENERAL INFORMATION ............................ 128
7.1 DIAGNOSIS .............................................. 128
7.1.1 TEST MODE ................................... 128
7.1.2 TROUBLE SHOOTING ................... 130
7.1.3 DISASSEMBLY ............................... 138
7.1.4 PCB LOCATIONS ........................... 144
7.2 PARTS ...................................................... 146
7.2.1 IC ..................................................... 146
8. PANEL FACILITIES AND SPECIFICATIONS 149
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
DRM-7000 DRM-AF751 DRM-AL751 DRM-AH721 DRM-PW701
Power Requirement
Remarks
TUCYV/WL
O
-
-
-
O
AC100 - 240V
WL
-
O
O
O
-
DRM-AF751,DRM-AL751
50 DISC MAGAZINE
50 DISC MAGAZINE LOCK TYPE
DRM-PW701
POWER SUPPLAY UNIT
DRM-AH721
20 DISC HYPER MAGAZINE
700 DISC AUTO CHANGER (DRM-7000)
50 DISC MAGAZINE (DRM-AF751, DRM-AL751)
20 DISC HYPER MAGAZINE (DRM-AH721)
POWER SUPPLY UNIT (DRM-PW701)
DVD-ROM DRIVE UNIT (DVD-D7361) Refer to Service Manual (Order No. RRV2174)
· DRM-7000 is a combination of the following components.
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2173
T ­ ZZY AUG. 1999 Printed in Japan
700 DISC CHANGER
DRM-7000
CONTENTS
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 38
4. PCB CONNECTION DIAGRAM ....................... 85
5. PCB PARTS LIST ........................................... 112
6. ADJUSTMENT ................................................ 122
7. GENERAL INFORMATION ............................ 128
7.1 DIAGNOSIS .............................................. 128
7.1.1 TEST MODE ................................... 128
7.1.2 TROUBLE SHOOTING ................... 130
7.1.3 DISASSEMBLY ............................... 138
7.1.4 PCB LOCATIONS ........................... 144
7.2 PARTS ...................................................... 146
7.2.1 IC ..................................................... 146
8. PANEL FACILITIES AND SPECIFICATIONS 149
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
DRM-7000 DRM-AF751 DRM-AL751 DRM-AH721 DRM-PW701
Power Requirement
Remarks
TUCYV/WL
O
-
-
-
O
AC100 - 240V
WL
-
O
O
O
-
DRM-AF751,DRM-AL751
50 DISC MAGAZINE
50 DISC MAGAZINE LOCK TYPE
DRM-PW701
POWER SUPPLAY UNIT
DRM-AH721
20 DISC HYPER MAGAZINE
700 DISC AUTO CHANGER (DRM-7000)
50 DISC MAGAZINE (DRM-AF751, DRM-AL751)
20 DISC HYPER MAGAZINE (DRM-AH721)
POWER SUPPLY UNIT (DRM-PW701)
DVD-ROM DRIVE UNIT (DVD-D7361) Refer to Service Manual (Order No. RRV2174)
· DRM-7000 is a combination of the following components.
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DRM-7000, DRM-AF751, DRM-AL751, DRM-AH721, DRM-PW701
2
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A PO-
TENTIAL SHOCK HAZARD AND MUST BE COR-
RECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli-
ance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be ob-
tained by using replacement components rated for
voltage, wattage , etc.
Replacement parts which have
these special safety
characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or
ad-
ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 3.5 mA.
(FOR USA MODEL ONLY)
Also test with plug
reversed
(Using AC adapter
plug as required)
Device
under
test
Test all exposed
metal surfaces
Earth ground
Leakage
current
tester
Reading should
not be above
3.5 mA
AC Leakage Test
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
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DRM-7000, DRM-AF751, DRM-AL751, DRM-AH721, DRM-PW701
3
2. EXPLODED VIEWS AND PARTS LIST
NOTES :
÷ Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
÷ The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Screw adjacent to
mark on the product are used for disassembly.
Refer to
2.2 20 DISC HYPER
MAGAZINE (DRM-AH721)
SECTION
Refer to
2.1.14 HIPER SLOAT
SECTION
Refer to
2.1.7 UP SIDE and FLAME
SECTION
Refer to
2.1.2 REAR DOOR
SECTION
Refer to
2.1.10, 2.1.11 LIFT SIDE
SECTION (1) (2)
Refer to
2.1.3, 2.1.4 FRONT
SECTION (1) (2)
Refer to
2.1.5 UNDER SIDE
SECTION
Refer to
2.1.6 MAIL SLOT
SECTION
Refer to
2.5 POWER
SUPPLY UNIT
Refer to
2.1.12, 2.1.13 CARRIAGE
BASE SECTION (1) (2)
Refer to
2.3, 2.4 50 DISC MAGAZINE
(DRM-AF751)(DRM-AL751)
SECTION
Refer to
2.1.8, 2.1.9 RIGHT SIDE
SECTION (1) (2)
EXTERIOR GUIDE PAGES
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DRM-7000, DRM-AF751, DRM-AL751, DRM-AH721, DRM-PW701
4
2.1 700 DISC AUTO CHANGER (DRM-7000)
2.1.1 PACKING
4
5
8
8
15
15
29
32
22
26
30
12
13
9
6
1 x12
20
3
7
16
7
15
31
23
23
24
27
28
21
25
17
2
18
14
10
19 x18
14
11
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DRM-7000, DRM-AF751, DRM-AL751, DRM-AH721, DRM-PW701
5
Mark No.
Description
Part No.
1
Screw
AMZ60P100FZK
NSP
2
Warranty Card
ARY1035
3
SCSI Cable
DDC1006
4
Power Cord (J-model)
DDG1047
5
Power Cord
DDG1071
(Canada and US-model)
6
20-Disc Hyper Dust Cover
DEC2334
7
Polyethylene Bag
DHL1052
8
Placement fixtures
DNH2385
9
Operating Instructions
DRC1105
(English/ French/ German/ Japan)
10
Label (J-model)
DRW1858
11
Label (KU-model)
DRW1859
12
Service Netwark
DRY1176
13
Lock Release Key
DXC1006
14
Polyethylene Bag
OHL1007
15
Sheet
RHC1052
NSP
16
Polyethylene Bag
Z21-002
(50 x 70 x 0.03)
NSP
17
Polyethylene Bag
Z21-010
(100 x 230 x 0.018)
NSP
18
Polyethylene Bag
Z21-033
19
PP Joint
AHG-204
20
Pad (Under)
DHA1438
21
Pad (Upper)
DHA1439
22
Pad (Rear)
DHA1440
23
Spacer
DHA1445
24
Pad
DHA1454
25
Packing Case (Front)
DHG1939
26
Packing Case (Rear)
DHG1940
27
Sheet
DHL1022
28
Polyethylene Bag
DHL1108
29
Sheet
DHL1109
NSP
30
Label
VRW1629
NSP
31
Coution
DRY1183
32
Rear Coution
DRY1181
PACKING PARTS LIST

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