PIONEER BD-V3501/KUXJ Service Manual

Cover page of PIONEER BD-V3501/KUXJ Service Manual

Service Manual for PIONEER BD-V3501/KUXJ, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
ARP3102
T ­ ZZV Nov. 2001 Printed in Japan
BD-V3501
BD-V3510
BD-V3511
1. SAFETY INFORMATION ...........................................................................................................2
2. EXPLODED VIEWS AND PARTS LIST ..................................................................................... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..................................................................... 6
4. PCB CONNECTION DIAGRAM ............................................................................................... 34
5. PCB PARTS LIST .................................................................................................................... 40
6. ADJUSTMENT ......................................................................................................................... 43
7. GENERAL INFORMATION ..................................................................................................... 44
7.1 DIAGNOSIS ....................................................................................................................... 44
7.1.1 TROUBLESHOOTING ............................................................................................... 44
7.2 IC ....................................................................................................................................... 44
7.3 MOUNTING CONDITION FOR BGA AND NOTE FOR HANDLING UPC1663GV ............. 73
8. PANEL FACILITIES AND SPECIFICATIONS ......................................................................... 74
CONTENTS
· Refer to the "Service Know-how (SKB02008)" for the details about the
6. ADJUSTMENT and 7.1.1 TROUBLESHOOTING.
DIGITAL CATV CONVERTER
SELECT
­
VOL
+
VOL
CH
CH
MESSAGE
BYPASS
POWER
Type
Model
Power Requirement
Remarks
BD-V3501
BD-V3510
BD-V3511
KUXJ
­­
AC120V
KUCXJ
­
AC120V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
ARP3102
T ­ ZZV Nov. 2001 Printed in Japan
BD-V3501
BD-V3510
BD-V3511
1. SAFETY INFORMATION ...........................................................................................................2
2. EXPLODED VIEWS AND PARTS LIST ..................................................................................... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..................................................................... 6
4. PCB CONNECTION DIAGRAM ............................................................................................... 34
5. PCB PARTS LIST .................................................................................................................... 40
6. ADJUSTMENT ......................................................................................................................... 43
7. GENERAL INFORMATION ..................................................................................................... 44
7.1 DIAGNOSIS ....................................................................................................................... 44
7.1.1 TROUBLESHOOTING ............................................................................................... 44
7.2 IC ....................................................................................................................................... 44
7.3 MOUNTING CONDITION FOR BGA AND NOTE FOR HANDLING UPC1663GV ............. 73
8. PANEL FACILITIES AND SPECIFICATIONS ......................................................................... 74
CONTENTS
· Refer to the "Service Know-how (SKB02008)" for the details about the
6. ADJUSTMENT and 7.1.1 TROUBLESHOOTING.
DIGITAL CATV CONVERTER
SELECT
­
VOL
+
VOL
CH
CH
MESSAGE
BYPASS
POWER
Type
Model
Power Requirement
Remarks
BD-V3501
BD-V3510
BD-V3511
KUXJ
­­
AC120V
KUCXJ
­
AC120V
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
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2
BD-V3501, BD-V3510
BD-V3511
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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3
BD-V3501, BD-V3510
BD-V3511
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
1
AC Power Cord
ADG7022
2
Packing Case
See Contrast table(2)
3
Packing Bag
BHG1068
4
Pulp Mold
BHX1021
5
Packing Spacer
BHA1154
6
Operating Instructions
See Contrast table(2)
(English)
6
Operating Instructions
See Contrast table(2)
(English,French)
NSP
7
Carton Bar-code Label
BAL1332
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
FRONT
TOP
Front Side
4
4
3
1
6
2
7
5
5
Part No.
Remarks
Mark
BD-V3501/KUXJ BD-V3510/KUCXJ BD-V3511/KUCXJ
(2)CONTRAST TABLE
BD-V3501/KUXJ, BD-V3510/KUCXJ and BD-V3511/KUCXJ are constructed the same except for the following:
2
Packing Case
BHD1504
BHD1506
BHD1505
6
Operating Instructions(English)
BRB1059
Not used
Not used
6
Operating Instructions(English,French)
Not used
BRE1018
BRE1018
No.
Symbol and Description
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4
BD-V3501, BD-V3510
BD-V3511
2.2 EXTERIOR
SE
LE
CT
­
VO
L
+
VO
L
CH
CH
ME
SS
AG
E
BY
PA
SS
PO
W
ER
Rear View
B
A
B
A
11
10
12
9
19
8
8
24
20
24
22
22
7
8
4
23
23
23
23
23
15
21
21
21
21
21
23
23
23
23
23
3
5
1
16
23
23
8
6
14
2
17
24
24
24
13
A
C
D
B
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5
BD-V3501, BD-V3510
BD-V3511
1
MAIN ASSY
See Contrast table(2)
2
FRONT PANEL ASSY (PCB)
BWZ1913
3
CARD ASSY
BWZ1914
4
POWER SUPPLY MODULE
BXF1147
5
6P FFC (J9002)
BDD1048
(CARD CN4202
MAIN CN1681)
6
19P FFC (J9001)
BDD1049
(FRONT PANEL CN4103
MAIN CN1921)
7
Chassis
BNA1160
8
Leg Assy
BEC1015
9
Front Panel Assy
See Contrast table(2)
NSP
10
Front Panel
See Contrast table(2)
NSP
11
Display Panel
BAK1189
NSP
12
Indicator Lens
BAK1180
NSP
13
Station Knob
BAD1151
NSP
14
POWER SW Knob
BAD1152
15
Bonnet
BNE1134
16
Heat Sink
BNG1335
17
Ground Plate
BNG1336
18
· · · · · · · · · ·
NSP
19
Name Label
See Contrast table(2)
NSP
20
Main Barcode Label
BAL1331
21
Screw
BBA1062
22
Nut
BBN1005
23
Screw
BBZ30P060FMC
24
Screw
BBZ30P080FZK
(1) EXTERIOR PARTS LIST
Mark No.
Description
Part No.
Part No.
Remarks
Mark
BD-V3501/KUXJ BD-V3510/KUCXJ BD-V3511/KUCXJ
(2)CONTRAST TABLE
BD-V3501/KUXJ, BD-V3510/KUCXJ and BD-V3511/KUCXJ are constructed the same except for the following:
1
MAIN ASSY
BWX1202
BWX1203
BWX1202
9
Front Panel Assy
BMB1167
BMB1168
BMB1168
NSP
10
Front Panel
BMB1165
BMB1166
BMB1166
NSP
19
Name Label
BAL1431
BAL1433
BAL1432
No.
Symbol and Description

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