KENWOOD Z828 Service Manual

Cover page of KENWOOD Z828 Service Manual

Service Manual for KENWOOD Z828, downloadable as a PDF file.

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© 2001-5 PRINTED IN JAPAN
B51-7790-00 (N) 1737
CDGMD-CH CONTROL MP3 CD RECEIVER
KDC-Z828
Z828
SERVICE MANUAL
SIZE AAA BATTERY
(Not supplied)
SRC
PWR
OFF
47Wx4
S.A
FM
AM
DISC
CD MD-CH CONTROL MP3 CD RECEIVER
EX
KDC-Z828
AUD
4.5V
PREOUT
LOUD DISP
SCAN
RDM
REP
M.RDM
AUTO
AME
MENU
NAME.S
NF
COMPACT
DIGITAL AUDIO
2ZONE
DAB
TEXT
SRC
PWR
OFF
47Wx4
S.A
FM
AM
DISC
CD MD-CH CONTROL MP3 CD RECEIVER
EX
Z828
AUD
4.5V
PREOUT
LOUD DISP
SCAN
RDM
REP
M.RDM
AUTO
AME
MENU
NAME.S
NF
COMPACT
DIGITAL AUDIO
2ZONE
DAB
TEXT
Plastic cabinet assy
(A02-2711-08)
Panel assy
(A64-2473-08)
Front glass assy
(B10-4201-08)
Escutcheon
(B07-3038-08)
Panel assy
(A64-2625-08)
Front glass assy
(B10-4200-08)
Escutcheon
(B07-3048-08)
Remote controller assy
(A70-0894-05)
Mounting hardware assy
(J21-9585-18)
DC cord assy
(E30-6021-08)
Lever
(D10-4364-08)x2
Stay
(J54-0606-04)
Screw set
(N99-1700-05)
Screw set
(N99-1716-08)
KDC-Z828
Z828
RC-520
background image
© 2001-5 PRINTED IN JAPAN
B51-7790-00 (N) 1737
CDGMD-CH CONTROL MP3 CD RECEIVER
KDC-Z828
Z828
SERVICE MANUAL
SIZE AAA BATTERY
(Not supplied)
SRC
PWR
OFF
47Wx4
S.A
FM
AM
DISC
CD MD-CH CONTROL MP3 CD RECEIVER
EX
KDC-Z828
AUD
4.5V
PREOUT
LOUD DISP
SCAN
RDM
REP
M.RDM
AUTO
AME
MENU
NAME.S
NF
COMPACT
DIGITAL AUDIO
2ZONE
DAB
TEXT
SRC
PWR
OFF
47Wx4
S.A
FM
AM
DISC
CD MD-CH CONTROL MP3 CD RECEIVER
EX
Z828
AUD
4.5V
PREOUT
LOUD DISP
SCAN
RDM
REP
M.RDM
AUTO
AME
MENU
NAME.S
NF
COMPACT
DIGITAL AUDIO
2ZONE
DAB
TEXT
Plastic cabinet assy
(A02-2711-08)
Panel assy
(A64-2473-08)
Front glass assy
(B10-4201-08)
Escutcheon
(B07-3038-08)
Panel assy
(A64-2625-08)
Front glass assy
(B10-4200-08)
Escutcheon
(B07-3048-08)
Remote controller assy
(A70-0894-05)
Mounting hardware assy
(J21-9585-18)
DC cord assy
(E30-6021-08)
Lever
(D10-4364-08)x2
Stay
(J54-0606-04)
Screw set
(N99-1700-05)
Screw set
(N99-1716-08)
KDC-Z828
Z828
RC-520
background image
2
AM
FM
220mV
490mV
FM
: 400Hz 75kHzDEV 60dBuV
AM
: 400Hz 30%MOD 74dBuV
: 1kHz 0dB
CD
: 1kHz 0dB
CD-CH
: 1kHz 1200mV INPUT
AUX
VOL MAX
CD-CH
CD/CD-CH
CD
: 1150mV
: 1150mV
AUX-IN
1150mV
: 830mV
FM
: 250mV
: 1800mV
: 1800mV
AUX
CD-CH
: 1800mV
CD
AM
CD-CH
CD
AUX
: 1800mV
: 1800mV
: 1800mV
AM
FM
: 250mV
: 830mV
CD-CH
AUX
CD
: 900mV
: 900mV
: 900mV
FM
AM
: 415mV
: 125mV
MUX
REAR
FRONT
FRONT
REAR
REAR
FRONT
NF
REAR
FRONT
: 4500mV
: 4500mV
: 4500mV
: 650mV
: 2100mV
CD-CH
AUX
AM
CD
FM
FRONT
: 4500mV
: 4500mV
: 4500mV
CD
AUX
CD-CH
REAR
AM
FM
: 2100mV
: 650mV
: 4500mV
: 4500mV
: 4500mV
AUX
AM
CD-CH
CD
: 650mV
N/F
FM
: 2100mV
BU 5V
SW 5V
PNL 5V
AUDIO 8V
AUDIO 11V
SERVO 7.5V
VFD 14V
MP3 5V
NF
AC OUT
EPROM
TUNER
SGS-IC '01 ST
TDA7407
E-VOL
UPD703033AGC
MAIN u-COM
ANT
IC300
IC900
HD74HC27FP
MUTE IC
IC3
SW-OP AMP
BA3129F
IC201
IC200
BA3121F
GND-ISO
TDA7401D
H.P.F
IC301
S-80842
RST
IC2
ANNP
PANEL u-COM
UPD703033AGC
IC900
LEVEL SIFT
TC74HC4050AFT
MATRIX
KEY
RS-171
REMO
MSM531622F-
ROM
TS
IC961
IC930
IC950
VFD
BA3830F
SA-IC
IC940
NJM4565MD
IC202
SA MIX AMP
TA8263BH
POWER IC
IC500
IC310
NJM4565MD
NJM4565MD
IC312
NJM4565MD
IC311
BU 5V
Q614
Q1
SW 5V
Q612
PNL 5V
Q622
AUDIO 8V
SW 14V
Q624
AUDIO 11V
Q633
Q624
SW 14V
CD 7.5V
Q620
SW 14V
Q624
VFD 14V
Q618
SW 14V
MP3 5V
Q631
Q624
BU 14V
AUX-IN
CD-CH
CD
KDC-Z828,Z828
2
BLOCK
DIAGRAM
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KDC-Z828,Z828
3
G SUB-CIRCUIT UNIT (X13-9930-00)
COMPONENTS DESCRIPTION
Ref.No.
Element/Function
Operation/Condition
IC1
SYS u-COM
IC2
RESET
System reset
IC3
GATE IC
Gate IC for muting
IC200 GND-ISO
GND-ISO for CD-CH
IC201 SW-OP
CD/CD-CH input switching
IC202 Buff
SA buffer and 1/2 Vdd
IC300 E-VOL/MPX
E-VOL/MPX
IC301 SYSTEM E'S
SYSTEM E'S
IC310-312 Buff
Buffer for 4.5 V PRE-OUT
IC500 POWER AMP
IC900 PNL u-COM
IC930 REMOCON
Remote control light sensor
IC940 SA BPF
BPF for SA
IC950 EXTENSION ROM
IC960 3.3V POWER SUPPLY IC 3.3 V power supply
IC961 LEVEL SHIFT IC
5V-3.3 V level shifting
Q1
5V SW
Q2
MUTE SW
Muting SW for PRE-OUT
Q3
CH RST SW
Q4
LED SW
LED SW for DISC_ and EJ SW
Q5
PNL5V SW
Q6
PNL5V SW
Q9
Buff
IFC buffer
Q10 LED SW
LED SW for DSI
Q100,101 FM+B SW
Q102,103 AM+B SW
Q200 MD/CD-CH SW
CD/CD-CH signal switching
Q201 MUTE DRV
For SA muting
Q202 ALC
ALC
Q300 MUTE
E-VOL muting SW
Q350A,B MUTE DRV
PRE-OUT muting
Q351A,B MUTE DRV
PRE-OUT muting
Q352A,B MUTE DRV
PRE-OUT muting
Ref.No.
Element/Function
Operation/Condition
Q600 BU DET
B-U ON/OFF detection
Q601 Acc DET
Acc ON/OFF detection
Q602 P-ANT SW
Q603 P-ANT SW
Q604 P-CON SW
Q605 P-CON PROTECT
Q606 P-CON PROTECT
Q607 P-CON SW
Q608 DIMMER SW
Q609 EXT AMP CON. SW
Q610 DSP 5V AVR
5V DSP power supply
Q611,612 PNL5V AVR
5V panel power supply
Q613,614 BU5V AVR
5V uCOM power supply
Q615,616 DD-CONV SW
Q617,618 DD-CONV AVR
DC/DC converter power supply
Q619,620 SURVO7.5V AVR 7.5V CD mechanism power supply
Q621,622 AUDIO8V AVR
8V Audio power supply
Q623 14V SW
8V Audio, 5 V DSP,
7.5 V SERVO and 5 V MP3 SW
Q624 14V SW
8V Audio, 5 V DSP,
7.5 V SERVO and 5 V MP3 SW
Q630 MP3 5V AVR
5V MP3 power supply
Q631 MP3 5V AVR
5V MP3 power supply
Q632,633
AUDIO DC/DC
11V Audio DC/DC CONV
11V AVR
power supply
Q801-803 AUDIO -9V SW
Q804,805 AUDIO 9V SW
Q806 AUDIO 9V SW
Q900 LED SW
LED SW for SRC and KENWOOD logos
Q930,931 PNL5V SW
5V Panel SW for SA-BPF and
REMOTE-CON
Q960 BK SW
Q961,962 VFD SW
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KDC-Z828,Z828
4
G System Microcomputer UPD703033GC060 (IC1 : Main unit)
PinNo.
Pin name
I/O
Description
Processing Operation
1
AMP_MUTE
O
Muting control output to Power IC
Muting ON: Low. Muting OFF: High.
2
AMP_STBY
O
Standby control output to Power IC
Standby canceled: High. Standby mode: Low.
3
NC
O
Output open
4
NC
O
Output open
5
P_ANT
O
Power antenna control output
Radio mode: High. Other mode: Low.
6
EVdd
Connected to B-U 5 V
7
EVss
Connected to GND
8
P_CONT
O
Power control output
ON: High. OFF: Low.
9
BEEP
O
Beep output
Permanently "L".
10
EXT_AMP
O
External amp control output
11
DIMMER
I
Dimmer detection input
Dimmer ON: Low. Dimmer OFF: High.
12
CH_CON
O
CD-CH control output
ON: High. OFF: Low.
13
CH_REQH
O
CD-CH send request output
Request: Low.
14
DSP_DATA
O
Data output to DSP_IC (M65849BFP)
15
DSP_STB
O
Strobe output to DSP_IC (M65849BFP)
16
DSP_CLK
O
Clock output to DSP_IC (M65849BFP)
17
NC
O
Output open.
18
IC/Vpp
O
Test
19
IN_SEL
O
CD/CD-CH switching control output
CD: Low. CD-CH: High. Other source: L.
20
SA_MUTE
O
Signal muting output to spectrum analyzer
MUTE ON:HI
21
I2C_SDA
I/O
Data input/output from/to CD mechanism, E-VOL (TDA7407) and HPF
22
I2C_SCK
I/O
Clock output to CD mechanism, E-VOL (TDA7407) and HPF
23
MUTE
O
Muting control output (N-CH open drain)
MUTE ON:HI, MUTE OFF:LO
24
SW5V
O
5 V SW control output (N-CH open drain)
SW5V ON:LO, SW5V OFF:HI
25
F/E_DATA
I/O
Data input/output from/to F/E and PROM (N-CH open drain)
26
F/E_CLK
I/O
Clock output to F/E and PROM (N-CH open drain)
27
PRE_OUT_MUTE
O
PRE-OUT muting control output
Muting ON: Low. Muting OFF: High.
Momentary power down: Low.
28
IFC
I
IF_COUNT input from F/E
Station detected: Low.
Station not detected: High.
29
AM+B
O
AM power supply control output
AM ON:HI, AM OFF:LO
30
FM+B
O
FM power supply control output
FM ON:HI, FM OFF:LO
31
RESET
I
Reset input
LO:RESET ON
32
XT1
Connected to Sub X'tal
33
XT2
Connected to Sub X'tal
34
REGC
1 uF connected to GND.
35
X2
Connected to Main X'tal
36
X1
Connected to Main X'tal
37
Vss
Connected to GND
38
Vdd
Connected to B-U 5 V
39
CLKOUT
Open
40
NC
O
Output open.
41
NC
O
Output open.
42
P_ON
O
Internal power supply control
ON:HI, OFF:LO
43
VFD_ON
O
VFD power supply control output
VFD ON:HI, VFD OFF:LO
44
NC
O
Output open.
PNL 5 V ON: High. PNL 5 V OFF: Low.
45
PNL5V
O
5 V panel control output
Panel detached:Low. Momentary power
down: Low.
MICROCOMPUTER'S TERMINAL DESCRIPTION
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KDC-Z828,Z828
5
MICROCOMPUTER'S TERMINAL DESCRIPTION
PinNo.
Pin name
I/O
Description
Processing Operation
46
NC
O
47
PNL_DET
I
Panel position detection input
Panel open (SW ON): Low.
Panel closed (SW OFF): High.
48
CD_MUTE
I
Muting input from CD mechanism
MUTE:LO
49
CD_MRST
O
Reset output to CD mechanism
RESET:LO
50
CD_MSTOP
O
Stop request to CD mechanism
STOP:LO
51
CD_LO/EJ
I/O
CD mechanism loading motor control (Load/Eject)
LOAD:LO EJ:HI
52
CD_LMON
O
CD mechanism loading motor control (ON/OFF)
LOAD:LO EJ:HI
53
CD_SW3
I
Input from CD mechanism SW3 (DOWN_SW input)
ON:HI
54
NC
O
Output open.
55
BVdd
Connected to B-U 5 V
56
BVss
Connected to GND
57
DSI
O
DSI LED control output
Panel detached: ON. Panel attached: OFF.
58-64
NC
O
Output open.
65
PN_MC_REQ/PANEL
I/O
Send request output to Panel uCOM/Panel detection input
Panel detection input. Panel ON: Low.
66
PAN_RST
O
Reset control output to Panel uCOM
Same function as PNL 5 V.
67
LED_SW
O
LED control output for EJECT SW and DISC _OUTPUT open. ILL ON:HI, ILL OFF:LO
68,69
O
Output open.
70
AVCONT
O
A/D reference voltage control output
During operation: High.
71
AVdd
Connected to B-U 5 V
72
AVss
Connected to GND
73
AVref
A/D reference voltage
74
PHONE
I
PHONE detection input
TEL muting: 1 V or less. NAVI muting: 2,5 V or more.
75-78
NC
I
Resistor connected to GND
79
MP3/CD
I
MP3/CD identification input
CD: Low. MP3: High.
80
S-METER
I
FM S-meter input from F/E
(Analog input)
81
TYPE1
I
Destination type ID input
K (North America): H. M (General overseas): L
82
TYPE2
I
Destination type ID input
K (North America): H. M (General overseas): H
83
NC
I
Resistor connected to GND
84
ST_TYPE1
I
E-VOL setting selection input
Normal: Low. Special: High.
85
ST_TYPE2
I
E-VOL setting selection input
Normal: Low. Special: High.
86
NC
O
Output open.
87
DISC_EJ_SW
I
CD EJECT SW input (Interrupt input)
CD ejection: Low. (Interrupt input)
88
CH_REQC
I
Send request input from CD-CH (Interrupt input)
ON: Low. (Interrupt input)
89
PN_SC_REQ
I
Send request from Panel uCOM
(Interrupt input)
90
CD_SW1
I
Input from CD_SW1 (Loading SW detection)
LO:ON, HI:OFF
91
CD_SW2
I
Input from CD_SW2 (12 cm CD detection)
LO:ON, HI:OFF
92
ACC_DET
I
Acc detection input
HI:ACC OFF, LO:ACC ON
B-U power down: High. B-U normal: Low.
93
BU_DET
I
B-U detection input (Interrupt input)
Muting and mechanism operation stop should
be executed quickly. (Interrupt input)
94
CH_DATAC
I
Data input from CD-CH
95
CH_DATAH
O
Data output to CD-CH
96
CH_CLK
I/O
Clock input/output from/to CD-CH
97
PN_SC_DATA
I
Data input from Panel uCOM
98
PN_MC_DATA
I/O
Data output to Panel uCOM
99
PN_MC_CLK
O
Clock output to Panel uCOM
100
NC
O
OUTPUT OPEN

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