KENWOOD PS20 Service Manual

Cover page of KENWOOD PS20 Service Manual

Service Manual for KENWOOD PS20, downloadable as a PDF file.

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IMPORTANT:
IMPORTANT :
IMPORTANTE:
Read Before Using
Lire avant usage
Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
PS20
For English Version
Version française
Versión en español
See page 2
Voir page 14
Ver la página 26
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
Call Toll Free for
Consumer Information
& Service Locations
Pour obtenir des informations
et les adresses de nos centres
de service après-vente,
appelez ce numéro gratuit
Llame gratis para
obtener información
para el consumidor y
ubicaciones de servicio
BM 2610937789 12-05
12/15/05
10:25 AM
Page 1
background image
IMPORTANT:
IMPORTANT :
IMPORTANTE:
Read Before Using
Lire avant usage
Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
PS20
For English Version
Version française
Versión en español
See page 2
Voir page 14
Ver la página 26
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
Call Toll Free for
Consumer Information
& Service Locations
Pour obtenir des informations
et les adresses de nos centres
de service après-vente,
appelez ce numéro gratuit
Llame gratis para
obtener información
para el consumidor y
ubicaciones de servicio
BM 2610937789 12-05
12/15/05
10:25 AM
Page 1
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-2-
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric
shock.
Do not use AC only rated tools with a DC
power supply. While the tool may appear to
work, the electrical components of the AC
rated tool are likely to fail and create a
hazard to the operator.
If operating the power tool in damp
locations is unavoidable a Ground Fault
Circuit Interrupter (GFCI) must be used to
supply the power to your tool. GFCI and
personal protection devices like electrician's
rubber gloves and footwear will further
enhance your personal safety.
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Use safety equipment. Always wear eye
protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in. Carrying power tools with your
finger on the switch or plugging in power
tools that have the switch on invites
accidents.
Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected
situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can
be caught in moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of these devices can reduce dust-
related hazards.
Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury. The term "power tool"
in all of the warnings listed below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
! WARNING
General Safety Rules
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-3-
SAVE THESE INSTRUCTIONS
Keep handles dry, clean and free from oil
and grease. Slippery hands cannot safely
control the power tool.
Power tool use and care
Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was
designed.
Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power
source and/or the battery pack from the
power
tool
before
making
any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
Maintain
power
tools.
Check
for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
Use the power tool, accessories and tool
bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool,
taking
into
account
the
working
conditions and the work to be performed.
Use of the power tool for operations different
from those intended could result in a
hazardous situation.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Battery tool use and care
Ensure the switch is in the off position
before inserting battery pack. Inserting the
battery pack into power tools that have the
switch on invites accidents.
Recharge only with the charger specified
by the manufacturer. A charger that is
suitable for one type of battery pack may
create a risk of fire when used with another
battery pack.
Use battery tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and
fire.
When battery pack is not in use, keep it
away from other metal objects like paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard
return springs may be improperly
mounted. Certain cleaning agents such as
gasoline, carbon tetrachloride, ammonia, etc.
may damage plastic parts.
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-4-
Safety Rules for Cordless Drill / Drivers
Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tools may contact hidden wiring.
Contact with a "live" wire will make exposed
metal parts of the tool "live" and shock the
operator.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand
or against your body is unstable and may
lead to loss of control.
Do not drill, fasten or break into existing walls
or other blind areas where electrical wiring
may exist. If this situation is unavoidable,
disconnect all fuses or circuit breakers
feeding this worksite.
Always hold the tool with both hands. If
the bit jams two hands will give you
maximum control over torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a
dust mask or respirator for applications
which generate dust.
Secure the material being drilled. Never
hold it in your hand or across legs.
Unstable support can cause the drill bit to
bind causing loss of control and injury.
Disconnect battery pack from tool or
place the switch in the locked or off
position before making any assembly,
adjustments or changing accessories.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
Position yourself to avoid being caught
between the tool or side handle and walls
or posts. Should the bit become bound or
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the
workpiece,
release
the
trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit. Be ready for a strong
reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.
Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit. Your hand may be lacerated.
When installing a bit, insert the shank of
the bit well within the chuck. If the bit is
not inserted deep enough, the grip of the
chuck over the bit is reduced and the loss of
control is increased. After bit insertion, pull
on bit to ensure it is locked.
Do not use dull or damaged bits and
accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit
or accessory. Accessories may be hot after
prolonged use.
Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON". Keys or
wrenches can fly away at high velocity
striking you or a bystander.
Do not run the drill while carrying it at
your side. A spinning drill bit could become
entangled with clothing and injury may result.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
· Lead from lead-based paints,
· Crystalline silica from bricks and cement
and other masonry products, and
· Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.
! WARNING
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-5-
Battery/Charger
Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery pack, and (3)
product using battery.
Use only the charger which accompanied
your product or direct replacement as
listed in the catalog or this manual. Do not
substitute any other charger. Use only Bosch
approved chargers with your product. See
Functional Description and Specifications.
Do not disassemble charger or operate the
charger if it has received a sharp blow,
been dropped or otherwise damaged in any
way. Replace damaged cord or plugs
immediately. Incorrect reassembly or damage
may result in electric shock or fire.
Do not recharge battery in damp or wet
environment. Do not expose charger to rain
or snow. If battery case is cracked or
otherwise damaged, do not insert into
charger. Battery short or fire may result.
Charge only Bosch approved rechargeable
batteries. See Functional Description and
Specifications. Other types of batteries may
burst causing personal injury and damage.
Charge battery pack in temperatures above
+40 degrees F (4 degrees C) and below
+105 degrees F (41 degrees C). Store tool
and battery pack in locations where
temperatures will not exceed 120 degrees F
(49 degrees C). This is important to prevent
serious damage to the battery cells.
Battery leakage may occur under extreme
usage or temperature conditions. Avoid
contact with skin and eyes. The battery
liquid is caustic and could cause chemical
burns to tissues. If liquid comes in contact with
skin, wash quickly with soap and water. If the
liquid contacts your eyes, flush them with water
for a minimum of 10 minutes and seek medical
attention.
Place charger on flat non-flammable
surfaces and away from flammable
materials when re-charging battery pack.
The charger and battery pack heat during
charging. Carpeting and other heat insulating
surfaces block proper air circulation which may
cause overheating of the charger and battery
pack. If smoke or melting of the case are
observed unplug the charger immediately and
do not use the battery pack or charger.
Use of an attachment not recom-
mended or sold by Bosch may result in a
risk of fire, electric shock or injury to
persons.
When batteries are not in
tool or charger, keep them
away from metal objects. For example, to
protect terminals from shorting
DO NOT
place batteries in a tool box or pocket with
nails, screws, keys, etc. Fire or injury may
result.
DO NOT PUT BATTERIES INTO FIRE OR
EXPOSE TO HIGH HEAT. They may
explode.
! WARNING
Battery Care
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