CLARION PP-2449V-G Service Manual

Cover page of CLARION PP-2449V-G Service Manual

Service Manual for CLARION PP-2449V-G, downloadable as a PDF file.

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- 1 -
PP-2449V-G,I,J
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to ap-
ply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6243-00 Mar.2005
Service Manual
Model
Model
Model
NISSAN MOTOR Genuine
AM/FM Radio CD Player
PP-2449V-G
(Genuine No. 28185 EA011)
(ID No. CY13B)
PP-2449V-I
(Genuine No. 28185 EA001)
(ID No. CY12B)
PP-2449V-J
(Genuine No. 28185 7S201)
(ID No. CY11B)
ORIGINAL SERVICE MANUAL
This additional service manual is designed to be used to-
gether with Original model.
Original model
Manual No.
PP-2449V-C
298-6104-02
DIFFERENCE FROM ORIGINAL
MODEL
1. Exploded view/parts list
Main section
CD mechanism section
2. The parts of equalizer in circuit diagram of Main PWB
section
NOTES
*
We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure, please repair
it by component parts base. Parts which are not men-
tioned in service manual are not supplied.
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENT
1.
Main unit
------------
1
DIFFERENCE EXPLODED VIEW
/ PARTS LIST
Main section
(Refer to page 5 of the original service manual.)
The following parts are difference parts.
NO.
PART NO.
DESCRIPTION
Q'TY
1
940-7962-93 ESCUTCHEON-ASSY(V-G)
1
940-7962-95 ESCUTCHEON-ASSY(V-I)
940-7962-96 ESCUTCHEON-ASSY(V-J)
18
286-6126-73 SETPLATE(V-J)
1
286-6126-75 SETPLATE(V-G)
286-6126-76 SETPLATE(V-I)
20
379-1333-30 INDICATOR(LCD)
1
Some parts depend on each model.
The model name is specified in the description.
CD mechanism section 929-0220-86
(Refer to page 7 of the original service manual.)
NO.
PART NO.
DESCRIPTION
Q'TY
1
966-0595-26 DRIVE PLATE ASSY
1
14
966-1722-20 SH-RACK ASSY
1
18
621-1716-20 RACK
1
23
621-1731-20 IDLE CASE
1
39
621-1726-20 ROLLER SLEEVE
2
45
621-1729-20 SH-BASE
1
The following parts are difference parts.
background image
- 1 -
PP-2449V-G,I,J
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to ap-
ply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6243-00 Mar.2005
Service Manual
Model
Model
Model
NISSAN MOTOR Genuine
AM/FM Radio CD Player
PP-2449V-G
(Genuine No. 28185 EA011)
(ID No. CY13B)
PP-2449V-I
(Genuine No. 28185 EA001)
(ID No. CY12B)
PP-2449V-J
(Genuine No. 28185 7S201)
(ID No. CY11B)
ORIGINAL SERVICE MANUAL
This additional service manual is designed to be used to-
gether with Original model.
Original model
Manual No.
PP-2449V-C
298-6104-02
DIFFERENCE FROM ORIGINAL
MODEL
1. Exploded view/parts list
Main section
CD mechanism section
2. The parts of equalizer in circuit diagram of Main PWB
section
NOTES
*
We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure, please repair
it by component parts base. Parts which are not men-
tioned in service manual are not supplied.
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENT
1.
Main unit
------------
1
DIFFERENCE EXPLODED VIEW
/ PARTS LIST
Main section
(Refer to page 5 of the original service manual.)
The following parts are difference parts.
NO.
PART NO.
DESCRIPTION
Q'TY
1
940-7962-93 ESCUTCHEON-ASSY(V-G)
1
940-7962-95 ESCUTCHEON-ASSY(V-I)
940-7962-96 ESCUTCHEON-ASSY(V-J)
18
286-6126-73 SETPLATE(V-J)
1
286-6126-75 SETPLATE(V-G)
286-6126-76 SETPLATE(V-I)
20
379-1333-30 INDICATOR(LCD)
1
Some parts depend on each model.
The model name is specified in the description.
CD mechanism section 929-0220-86
(Refer to page 7 of the original service manual.)
NO.
PART NO.
DESCRIPTION
Q'TY
1
966-0595-26 DRIVE PLATE ASSY
1
14
966-1722-20 SH-RACK ASSY
1
18
621-1716-20 RACK
1
23
621-1731-20 IDLE CASE
1
39
621-1726-20 ROLLER SLEEVE
2
45
621-1729-20 SH-BASE
1
The following parts are difference parts.
background image
R575
119-4721-15 1/10W 4.7k ohm
119-8221-15 1/10W 8.2k ohm
R586
119-4721-15 1/10W 4.7k ohm
119-8221-15 1/10W 8.2k ohm
R588
119-6831-15 1/10W 68k ohm
119-6831-15 1/10W 68k ohm
119-4731-15 1/10W 47k ohm
R589
119-6831-15 1/10W 68k ohm
119-6831-15 1/10W 68k ohm
119-4731-15 1/10W 47k ohm
R595
119-6821-15 1/10W 6.8k ohm 119-1031-15 1/10W 10k ohm
R596
119-6821-15 1/10W 6.8k ohm 119-1031-15 1/10W 10k ohm
R597
119-1831-15 1/10W 18k ohm
119-1031-15 1/10W 10k ohm
R598
119-1831-15 1/10W 18k ohm
119-1031-15 1/10W 10k ohm
PP-2449V-G
PP-2449V-I
PP-2449V-J
- 2 -
PP-2449V-G,I,J
DIFFERENCE CIRCUIT DIAGRAM
Main PWB(B1) section 1/2
DIFFERENCE ELECTRICAL PARTS LIST
Main PWB(B1) section
( Refer to page 8,9 of the original service manual. )
( Refer to page 12 of the original service manual. )
T
o
J101
of
CD
PWB
of
CD
mechanism
(page
16
of
the
original
service
manual)
REF No. PART No.
DESCRIPTION
LCD1
379-1333-30 LCD
Switch PWB(B2) section
( Refer to page 9 of the original service manual. )
The following part is the difference part.
119-8221-15 1/10W 8.2k ohm
119-8221-15 1/10W 8.2k ohm
119-1031-15 1/10W 10k ohm
119-1031-15 1/10W 10k ohm
119-1031-15 1/10W 10k ohm
119-1031-15 1/10W 10k ohm
: Difference part according to model
The following parts are difference parts.
R570
119-2721-15 1/10W 2.7k ohm 119-8221-15 1/10W 8.2k ohm 119-1821-15 1/10W 1.8k ohm
R571
119-8211-15 1/10W 820 ohm
119-8211-15 1/10W 820 ohm
119-1521-15 1/10W 1.5k ohm
R572
119-8211-15 1/10W 820 ohm
119-8211-15 1/10W 820 ohm
119-1521-15 1/10W 1.5k ohm
R573
119-6831-15 1/10W 68k ohm
119-6831-15 1/10W 68k ohm
119-4731-15 1/10W 47k ohm
R574
119-6831-15 1/10W 68k ohm
119-6831-15 1/10W 68k ohm
119-4731-15 1/10W 47k ohm
C117
043-0277-51 0.022uF
043-0277-51 0.022uF
178-2232-78 0.022uF
C517
178-6822-78 6800pF
178-5632-78 0.056uF
178-3332-78 0.033uF
C518
178-4722-78 4700pF
178-4722-78 4700pF
043-0309-92 10V 0.68uF
C519
178-1232-78 0.012uF
178-1532-78 0.015uF
178-4732-78 0.047uF
C520
178-5622-78 5600pF
178-5622-78 5600pF
178-1042-78 0.1uF
C525
178-1232-78 0.012uF
178-1532-78 0.015uF
178-4732-78 0.047uF
C526
178-5622-78 5600pF
178-5622-78 5600pF
178-1042-78 0.1uF
C527
178-6822-78 6800pF
178-5632-78 0.056uF
178-3332-78 0.033uF
C528
178-4722-78 4700pF
178-4722-78 4700pF
043-0309-92 10V 0.68uF
C529
178-1242-78 0.12uF
178-1242-78 0.12uF
178-1842-78 0.18uF
C530
(Added part)
178-1242-78 0.12uF
178-1242-78 0.12uF
C531
178-1042-78 0.1uF
178-1042-78 0.1uF
178-1842-78 0.18uF
C532
178-1042-78 0.1uF
178-1042-78 0.1uF
178-1842-78 0.18uF
C533
178-5632-78 0.056uF
178-5632-78 0.056uF
178-8232-78 0.082uF
C534
(Added part)
178-5632-78 0.056uF
178-5632-78 0.056uF
C535
178-8232-78 0.082uF
178-8232-78 0.082uF
178-1242-78 0.12uF
C536
178-8232-78 0.082uF
178-8232-78 0.082uF
178-1242-78 0.12uF
C545
178-4732-78 0.047uF
178-6822-78 6800pF
178-8222-78 8200pF
C546
178-4732-78 0.047uF
178-6822-78 6800pF
178-8222-78 8200pF
C547
178-1242-78 0.12uF
178-1242-78 0.12uF
178-3332-78 0.033uF
C548
178-1242-78 0.12uF
178-1242-78 0.12uF
178-3332-78 0.033uF
C549
178-2232-78 0.022uF
178-2222-78 2200pF
178-4732-78 0.047uF
C550
178-2232-78 0.022uF
178-2222-78 2200pF
178-4732-78 0.047uF
C551
043-0309-92 10V 0.68uF
043-0309-92 10V 0.68uF
178-2232-78 0.022uF
C552
043-0309-92 10V 0.68uF
043-0309-92 10V 0.68uF
178-2232-78 0.022uF
C553
178-1042-78 0.1uF
178-8232-78 0.082uF
178-6832-78 0.068uF
C554
178-1042-78 0.1uF
178-8232-78 0.082uF
178-6832-78 0.068uF
C555
178-6832-78 0.068uF
178-6832-78 0.068uF
178-4732-78 0.047uF
C556
178-6832-78 0.068uF
178-6832-78 0.068uF
178-4732-78 0.047uF
C557
178-1042-78 0.1uF
178-8232-78 0.082uF
178-6832-78 0.068uF
C558
178-6832-78 0.068uF
178-6832-78 0.068uF
178-4732-78 0.047uF
C563
178-1042-78 0.1uF
178-8232-78 0.082uF
178-6832-78 0.068uF
C564
178-6832-78 0.068uF
178-6832-78 0.068uF
178-4732-78 0.047uF
C568
178-2242-78 0.22uF
178-3932-78 0.039uF
C569
178-2242-78 0.22uF
178-3932-78 0.039uF
C570
178-2242-78 0.22uF
178-3932-78 0.039uF
C571
178-2242-78 0.22uF
178-3932-78 0.039uF
R212
119-1031-15 1/10W 10k ohm
R215
(Added part)
119-1031-15 1/10W 10k ohm
119-1031-15 1/10W 10k ohm
R533
119-1221-15 1/10W 1.2k ohm
1/10W 4.7k ohm 119-4721-15 1/10W 4.7k ohm
R535
(Added part)
119-2721-15 1/10W 2.7k ohm 119-8211-15 1/10W 820 ohm
R536
119-1001-15 1/10W 10 ohm
R545
(Added part)
119-2721-15 1/10W 2.7k ohm 119-8211-15 1/10W 820 ohm
R546
119-1001-15 1/10W 10 ohm
R547
119-2221-15 1/10W 2.2k ohm
R548
(Added part)
119-4721-15 1/10W 4.7k ohm 119-4721-15 1/10W 4.7k ohm
R549
119-8211-15 1/10W 820 ohm
119-1221-15 1/10W 1.2k ohm 119-2221-15 1/10W 2.2k ohm
R550
(Added part)
119-8211-15 1/10W 820 ohm
119-1221-15 1/10W 1.2k ohm
R551
119-3321-15 1/10W 3.3k ohm 119-3321-15 1/10W 3.3k ohm 119-2221-15 1/10W 2.2k ohm
R552
119-3321-15 1/10W 3.3k ohm 119-3321-15 1/10W 3.3k ohm 119-2221-15 1/10W 2.2k ohm
R554
(Added part)
119-1511-15 1/10W 150 ohm
119-1511-15 1/10W 150 ohm
R569
119-2721-15 1/10W 2.7k ohm 119-8221-15 1/10W 8.2k ohm 119-1821-15 1/10W 1.8k ohm
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
PP-2449V-G
PP-2449V-I
PP-2449V-J
178-3932-78 0.039uF
178-3932-78 0.039uF
178-3932-78 0.039uF
178-3932-78 0.039uF
119-1031-15 1/10W 10k ohm
R534
(Added part)
119-4721-15
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
------------
: Added part with original model
Refer to "DIFFERENCE ELECTRICAL PARTS LIST" .
Refer to "DIFFERENCE ELECTRICAL PARTS LIST" for the difference according to the model.
background image
- 3 -
PP-2449V-G,I,J
Refer to "DIFFERENCE ELECTRICAL PARTS LIST" of page2.
Main PWB(B1) section 2/2
( Refer to page 13 of the original service manual. )
To J901 of Switch PWB
(page 11 of the original service manual)
T
o
1/2
(page
12
of
the
original
service
manual)
ILLUMI CONTROL
ANT SIGNAL
: Difference parts according to model
: Added parts with original model
Refer to "DIFFERENCE ELECTRICAL PARTS LIST" of page2 for the difference according to the model.
background image
Use PP-2449V-G, V-I
Use PP-2449V-G, V-I
Only PP-2449V-J
Only PP-2449V-J
Use
PP-2449V
-G,
V
-J
- 4 -
PP-2449V-G,I,J
Main PWB(B1) section : COMPONENT SIDE
DIFFERENCE PRINTED WIRING BOARD
To J101 of CD PWB
of CD mechanism
(page 16 of the original service manual)
To J901 of Switch PWB
(page 11 of the original service manual)
Caution:
COMPONENT SIDE: Parts on the component side seen
from the component side are indicated.
COMPONENT SIDE
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
ANT SIGNAL
ILLUMI CONTROL
: Added parts with original model
( Refer to page 14 of the original service manual. )

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