CLARION CY330 Service Manual

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Service Manual for CLARION CY330, downloadable as a PDF file.

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- 1 -
PP-2515L
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6019-00 Nov.2002 P
Service Manual
Model
NISSAN Automobile Genuine
AM/FM Radio CD Stereo
PP-2515L
(Genuine No. 28185 CD000)
(ID No. CY330)
SPECIFICATIONS
Radio section
Tuning system:
PLL frequency synthesizer system
Receive range:
AM 530kHz to 1710kHz
FM 87.9MHz to 107.9MHz
Intermediate frequency:
AM 450kHz
FM 10.7MHz
Quieting sensitivity:
AM Less than 38dBu(at 20dB S/N)
FM Less than 15dBu(at 30dB S/N)
Separation:
FM 22+5/-7dB(1kHz)
Auto tuning stop sensitivity:
AM 42+6/-6dBu(600kHz)
39+6/-6dBu(1000/1400kHz)
FM 32+6/-6dBu
CD section
Disc:
12cm,8cm Disc
Separation:
More than 50dB(20kHz LPF)
S/N ratio:
More than 74dB
AUX(CD) section
Separation:
More than 52dB(1kHz,3.0V input)
S/N ration:
More than 74dB(1kHz,3.0V input)
CMRR:
More than 40dB(1kHz,3.0V input)
General
Load impedance:
4 ohm
Power output:
40Wx4
Power supply voltage: DC13.2V(10.8V to 15.6V)
Negative ground
Back-up consumption: Less than 3mA
Dimensions(mm):
180(W) x 108(H) x 157.1(D)
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENTS
PP-2515L-A
Main unit
-----------
1
NOTE
We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
background image
- 1 -
PP-2515L
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6019-00 Nov.2002 P
Service Manual
Model
NISSAN Automobile Genuine
AM/FM Radio CD Stereo
PP-2515L
(Genuine No. 28185 CD000)
(ID No. CY330)
SPECIFICATIONS
Radio section
Tuning system:
PLL frequency synthesizer system
Receive range:
AM 530kHz to 1710kHz
FM 87.9MHz to 107.9MHz
Intermediate frequency:
AM 450kHz
FM 10.7MHz
Quieting sensitivity:
AM Less than 38dBu(at 20dB S/N)
FM Less than 15dBu(at 30dB S/N)
Separation:
FM 22+5/-7dB(1kHz)
Auto tuning stop sensitivity:
AM 42+6/-6dBu(600kHz)
39+6/-6dBu(1000/1400kHz)
FM 32+6/-6dBu
CD section
Disc:
12cm,8cm Disc
Separation:
More than 50dB(20kHz LPF)
S/N ratio:
More than 74dB
AUX(CD) section
Separation:
More than 52dB(1kHz,3.0V input)
S/N ration:
More than 74dB(1kHz,3.0V input)
CMRR:
More than 40dB(1kHz,3.0V input)
General
Load impedance:
4 ohm
Power output:
40Wx4
Power supply voltage: DC13.2V(10.8V to 15.6V)
Negative ground
Back-up consumption: Less than 3mA
Dimensions(mm):
180(W) x 108(H) x 157.1(D)
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENTS
PP-2515L-A
Main unit
-----------
1
NOTE
We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
background image
- 2 -
PP-2515L
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to ap-
ply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
CAUTIONS
Use of controls,adjustment,or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The compact disc player should not be adjusted or repaired
by anyone except properly qualified service personnel.
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
ADJUSTMENT
Clock accuracy
FM noise
convergence
1. Turn off and on the ACC switch, while holding CD-EJECT button and Power
button. Repeat it twice slowly.
2. Set a universal counter to TP201,adjust TC201 so that a reading of the counter
is 0+0.1/-0.1 sec./day.
Item
Procedure
Measuring
instrument
1. Input the 98.1MHz/55dBu(1kHz,30% MOD)signal.(VOL1.4V=0dB)
2. Adjust the outputs to -22+3/-3dB by VR102 when the SG output is set -20dBu.
Universal counter
SSG
Milli-volt meter
M O D E L
N O .
A M : 5 3 0 k H z - 1 7 1 0 k H z
I S O
( F L AT MACHI NE SCREW)
M 5
P A R T
N o .
C l a r i o n
C o . , L t d
F M : 8 7 . 7 5 M H z - 1 0 7 . 9 M H z
F R E Q U E N C Y
R A N G E
T H I S
D E V I C E
C O M P L I E S
WI T H
P A R T
1 5
O F
T H E
F C C
R U L E S .
O P E R A T I O N
I S
S U B J E C T
T O
T H E
F O L L O WI N G
T WO
C O N D I T O I N S : ( 1 )
T H I S
D E V I C E
M A Y
N O T
C A U S E
H A R M F U L
I N T E R F E R E N C E , A N D ( 2 )
T H I S D E V I C E
M U S T
A C C E P T
A N Y
I N T E R F E R E N C E
R E C E I V E D , I N C L U D I N G
I N T E R F E R E N C E
T H A T
M A Y
C A U S E
U N D E S I R E D
O P E R A T I O N .
T H I S
P R O D U C T I O N
C O MP L I E S
WI T H
D H H S
R U L E S
2 1
C F R
S U B C H A P T E R
J
A P P L I C A B L E
A T
D A T E
O F
MA N U F A C T U R E .
M O U N T
S C R E W
M A N U F A C T U R E D
5 0
K A M I T O D A , T O D A
S H I , S A I T A M A
K E N , J A P A N
1 2 V ( - ) G R O U N D
S E R I A L
N O .
8 m m
M A X
PP-2515L
Top view of main unit
background image
- 3 -
PP-2515L
BLOCK DIAGRAM
EXPLANATION OF IC
052-1173-20
uPD178076GF-568-3BA
System Controller
1.Terminal Description
pin
1: EJECT SW
: IN : Eject switch signal input.
pin
2: NAVI ON
: IN : NAVI ON signal input.
pin
3: NU
: - : Not in use.
pin
4: VOL DATA
: O : The serial data output to the volume IC.
pin
5: VOL CLK
: O : The clock pulse output to the volume IC.
pin
6: VOL CE
: O : The chip enable signal output to the vol-
ume IC.
pin
7: NU
: - : Not in use.
pin
8: LCD DI
: IN : The srial data input from the LCD driver.
pin
9: LCD DO
: O : The srial data output to the LCD driver.
pin 10: LCD CLK
: O : The clock pulse output to the LCD driv-
er.
pin 11: LCD CE
: O : The chip enable signal output to the LCD
driver.
pin 12: LCD RST
: O : Reset pulse output to LCD driver.
pin 13: POWER SW
: IN : Power switch ON signal input.
pin 14: VOL 1
: IN : Volume control pulse input from the rota-
ry encoder.
pin 15: VOL 2
: IN : Volume control pulse input from the rota-
ry encoder.
pin 16: NU
: - : Not in use.
pin 17: ILL
: IN : Illumination ON signal input.
pin 18: NU
: - : Not in use.
pin 19: NU
: - : Not in use.
pin 20: NU
: - : Not in use.
pin 21: NU
: - : Not in use.
pin 22: NU
: - : Not in use.
pin 23: REM A
: IN : Remote control signal input.
pin 24: REM B
: IN : Remote control signal input.
pin 25: ILL AD
: IN : The analog voltage input for illumination
signal.
pin 26: NU
: - : Not in use.
pin 27: A VDD
: - : Positive supply voltage for the Analog
section.
pin 28: NU
: - : Not in use.
pin 29: NU
: - : Not in use.
pin 30: NU
: - : Not in use.
pin 31: NU
: - : Not in use.
pin 32: A VSS
: - : Analog ground.
pin 33: REG CPU
: IN : The capacitor connection terminal to sup-
press the ripple.
pin 34: VDD
: - : Positive supply voltage.
pin 35: REG OSC
: IN : The capacitor connection terminal to sup-
press the ripple.
pin 36: X 2
: - : Crystal connection.
pin 37: X 1
: - : Crystal connection.
pin 38: GND
: - : Ground.
pin 39: NU
: - : Not in use.
pin 40: GND
: - : Ground.
pin 41: AM IF IN
: IN : The input terminal of the internal counter
for AM IF.
pin 42: FM IF IN
: IN : The input terminal of the internal counter
for FM IF.
pin 43: VDD PLL
: - : Positive supply voltage for the PLL.
pin 44: FM OSC IN
: IN : The input terminal of the internal counter
for FM OSC ( Local Oscillation ).
pin 45: AM OSC IN
: IN : The input terminal of the internal counter
for AM OSC ( Local Oscillation ).
pin 46: GND PLL
: - : Ground for the PLL.
pin 47: VT
: O : PLL error signal output.
pin 48: NU
: - : Not in use.
pin 49: IC
: IN : Connect to the ground.
IC503 -505
NJM2060
EQ.
BL101
880-1917E
AM/FM TUNER
LPF
CD(GS-1) MECHANISM
RF AMP
DSP/SSP/DAC
DRIVER
IC301
NJM4558
NAVI AMP
Q301
NAVI ON
IC302
LC75412WH
ELECTRONIC
VOLUME
MUTE
IC201
uPD178076
SYSTEM CONTROL
POWER
SUPPLY
LCD DRIVER
IC1101
LC75883
LCD
A/C
INTERFACE
J701
J1002
J1001
CONNECTOR
NAVI(+)
NAVI(-)
NAVI ON
SIGNAL
FL SP(+)
FL SP(-)
FR SP(+)
FR SP(-)
RL SP(+)
RL SP(-)
RR SP(+)
RR SP(-)
ANT SIG
BACK UP
ILL. CONT
LIGHTING
ACC
GND
GND
GND
DATA GND
GND
NAVI GND
CD L-IN(+)
CD L-IN(-)
CD R-IN(+)
CD R-IN(-)
CD REQ
CD RX
CD TX
IC506
TA8275
POWER AMP
KEY
MATRIX
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- 4 -
PP-2515L
pin 50: RESET
: IN : Reset signal input.
pin 51: TEL ON
: IN : Telephone ON signal input.
pin 52: NU
: - : Not in use.
pin 53: ST/TWEET
:I/O: Outputs "L" at AM 900kHz receiving. In-
puts "L" at FM stereo receiving.
pin 54: NU
: - : Not in use.
pin 55: NU
: - : Not in use.
pin 56: CNGND
: - : Connect to the ground.
pin 57: NU
: - : Not in use.
pin 58: NU
: - : Not in use.
pin 59: BEEP
: O : Beep out.
pin 60: RADIO ON
: O : Radio ON signal output.
pin 61: DIM PWM
: O : Dimmer PWM output.
pin 62: CD RESET
: O : The reset pulse output to the CD IC.
pin 63: FRONT MUTE
: O : The audio mute signal output for the front
channels.
pin 64: REAR MUTE
: O : The audio mute signal output for the rear
channels.
pin 65: NU
: - : Not in use.
pin 66: FM ON
: O : FM ON signal output.
pin 67: AM ON
: O : AM ON signal output.
pin 68: CD ON
: O : CD ON signal output.
pin 69: NDS RX
: IN : NDS serial data input from NDS-A/C.
pin 70: NDS TX
: O : NDS serial data output to NDS-A/C.
pin 71: NDS REQ
: IN : The request pulse from NDS.
pin 72: RF MUTE
: O : Radio frequency signal muting.
pin 73: DX/LO
: O : DX/Local select signal output.
pin 74: SYS ON
: O : System ON signal output.
pin 75: AMP ON
: O : Audio power amplifier ON signal output.
pin 76: NU
: - : Not in use.
pin 77: NU
: - : Not in use.
pin 78: ACC IN
: IN : ACC detection signal intput.
pin 79: ILL PULSE
: IN : Illumination control signal input.
pin 80: NO A/C
: IN : Low = without A/C.
pin 81: SBSY
: IN : Sub code block synchronous signal detec-
tion input.
pin 82: GND
: - : Ground.
pin 83: CD CONNECT : IN : CD connection check signal input.
pin 84: BUS 0
:I/O: CD IC Data input / output.
pin 85: BUS 1
:I/O: CD IC Data input / output.
pin 86: BUS 2
:I/O: CD IC Data input / output.
pin 87: BUS 3
:I/O: CD IC Data input / output.
pin 88: BUS CLCK
: O : Clock pulse output to the CD IC.
pin 89: CCE
: O : The chip enable signal output.
pin 90: GS1 TEST
: O : Test data output.
pin 91: S STOP
: IN : Inside limit signal input from the CD
mechanism.
pin 92: CHU SW
: IN : CD disc chucking signal input.
pin 93: TR B
: IN : Photo sensor signal input from the CD
mechanism.
pin 94: TR A
: IN : Photo sensor signal input from the CD
mechanism.
pin 95: LD CONT
: IN : Loading control signal input.
pin 96: LD MUTE
: O : Muting signal output to the CD mecha-
nism.
pin 97: NU
: - : Not in use.
pin 98: BAND SEL
: IN : Band selection input.
pin 99: VDD
: - : Positive supply voltage.
pin100: GND
: - : Ground.
EXPLODED VIEW
PARTS LIST
Main section
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
1
076-0540-14
PLUG(14P)
1
2
074-1191-26
OUTLET SOCKET(26P)
1
3
103-2012-00
TRANSISTOR(2SD2012)
2
4
051-2042-00
IC
1
5
074-1068-11
OUTLET SOCKET
1
6
880-1917E
FM/AM TUNER
1
7
073-0762-90
TERMINAL
2
8
307-0683-05
REAR PLATE
1
9
092-0702-00
ANT-RECEPTACLE
1
10
716-0878-00
IT-SCREW
1
11
714-2606-81
MACHINE SCREW(M2.6x6)
1
12
073-0774-00
TERMINAL
3
13
039-2201-00
MAIN PWB
1
(WITHOUT COMPONENT)
14
039-2202-00
SUB PWB
1
(WITHOUT COMPONENT)
15
076-0544-10
PLUG(10P)
1
16
076-0544-08
PLUG(8P)
1
17
331-3522-00
OUTLET HOLDER
1
18
074-1013-30
OUTLET SOCKET(12P)
1
19
074-1298-10
OUTLET SOCKET(8P)
1
20
313-1857-00
HEAT SINK
1
21
331-3471-00
SIDE PLATE
1
22
331-3472-00
SIDE PLATE
1
23
331-3467-00
ES-PLATE
1
24
929-0220-83
CD MECHANISM
1
25
331-3466-00
MECH BRKT
1
26
816-2549-01
FLAT WIRE
1
27
311-1833-10
LOWER CASE
1
28
310-1739-10
UPPER CASE
1
29
716-0878-00
IT-SCREW
2
30
714-2606-81
MACHINE SCREW(M2.6x6)
16
31
714-2612-81
MACHINE SCREW(M2.6x12)
2
32
714-2603-81
MACHINE SCREW(M2.6x3)
2
33
347-5206-00
SHIELD SHEET
1
34
347-6521-00
SHIELD SHEET
1
35
345-8639-00
PROTECTOR
1
36
286-6095-00
SETPLATE
1
37
940-8005-02
ESCUTCHEON ASSY
1
38
380-5544-00
KNOB
1
39
716-0778-00
WAVE SCREW
8
40
373-0995-00
DIAL COVER
1
41
331-3470-00
LCD COVER
1
42
335-6814-00
LCD LEFLECTOR
1
43
379-1247-30
INDICATOR
1
44
335-6804-00
LCD HOLDER
1
45
074-1151-14
OUTLET SOCKET(14P)
1
46
001-7048-96
LED(YEL)
17
47
001-7063-91
LED(YEL)
21
48
013-6311-50
SWITCH
18
49
016-0013-03
ROTARY ENCODER
1
50
345-8662-00
RUBBER SPACER
1
51
039-2203-00
SWITCH PWB
1
(WITHOUT COMPONENT)
52
013-6302-51
SWITCH(EJECT)
1
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- 5 -
PP-2515L
M5X8mmMAX
24
28
32
26
21
30
6
29
7
2
29
23
12
30
46
49
43
41
42
44
38
40
50
35
45
51
48
47
39
46
7
1
12
8
25
30
36
30
20
33
31
34
18
17
19
11
9
16
14
15
5
4
3
10
30
30
22
30
27
37
x3
B
C
A
A
N
O
J
D
E
E
H
H'
H
J
G
H'
K
D
K
I
F
x14
x8
B
x21
N
x19
C
O
I
M
G
F
L
L
M
13
12
52

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