CLARION CY15B Service Manual

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Service Manual for CLARION CY15B, downloadable as a PDF file.

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- 1 -
PP-2693T
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6293-00 Oct.2005
Service Manual
Model
NISSAN Automobile Genuine
FM/AM Radio CD Stereo
PP-2693T-A
(Genuine No.28185 EQ60A)
(ID No.CY15B)
SPECIFICATIONS
Radio section
Tuning system:
PLL frequency synthesizer system
Receive range:
AM 530kHz to 1,710kHz
FM 87.75MHz,87.9 to 107.9MHz
Intermediate frequency:
AM 450+3/-3kHz
FM 10.7+0.3/-0.3MHz
Quieting sensitivity:
AM Less than 38dBu(at 20dB S/N)
FM Less than 15dBu MAX.(at 30dB
S/N)
Separation:
FM More than 22+5/-7dB(1kHz)
CONVERGENCE POINT:
FM -22+3/-3dB (98.1MHz)
Auto tuning stop sensitivity:
AM 42+6/-6dBu (600kHz)
39+6/-6dBu(1000/1400kHz)
FM 32+6/-6dBu
(87.9/98.1/107.9MHz)
CD section
Disc:
12cm,8cm Disc
Separation:
More than 50dB(Filter:20kHz LPF)
S/N ratio:
More than 65dB(Filter:20kHz LPF)
Distortion:
Less than 0.4%
(Filter:20kHz LPF)
General
Load impedance:
4 ohm/CH
Power output:
40W type x 4
Power supply voltage: DC13.2V(10.8V to 16.0V)
Negative ground
Back-up consumption: Less than 0.3mA
Dimensions(mm):
180(W) x 56(H) x 160(D)
Weight:
1.4kg
NOTES
*
We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure, please repair it
by component parts base. Parts which are not mentioned
in service manual are not supplied.
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENTS
PP-2693T-A
1.Main unit
-----------
1
CAUTIONS
Use of controls,adjustments,or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The compact disc player should not be adjusted or repaired
by anyone except properly qualified service personnel.
AM:530kHz-1710kHz
ISO
(FLAT MACHINE SCREW)
M5
FM:87.75MHz-107.9MHz
FREQUENCY RANGE
THIS DEVICE COMPLIES WITH PART 15 OF THE
FCC RULES. OPERATION IS SUBJECT TO THE
FOLLOWING TWO CONDITIONS:(1) THIS DEVICE
MAY NOT CAUSE HARMFUL INTERFERENCE,AND(2)
THIS DEVICE MUST ACCEPT ANY INTERFERENCE
RECEIVED,INCLUDING INTERFERENCE THAT MAY
CAUSE UNDESIRED OPERATION.
THIS PRODUCTION COMPLIES WITH DHHS RULES 21 CFR
SUBCHAPTER J APPLICABLE AT DATE OF MANUFACTURE.
MOUNT SCREW
8mm MAX
PART No.285-1985-00
TOP VIEW
background image
- 1 -
PP-2693T
Published by Service Dept.
Printed in Japan
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma , Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
298-6293-00 Oct.2005
Service Manual
Model
NISSAN Automobile Genuine
FM/AM Radio CD Stereo
PP-2693T-A
(Genuine No.28185 EQ60A)
(ID No.CY15B)
SPECIFICATIONS
Radio section
Tuning system:
PLL frequency synthesizer system
Receive range:
AM 530kHz to 1,710kHz
FM 87.75MHz,87.9 to 107.9MHz
Intermediate frequency:
AM 450+3/-3kHz
FM 10.7+0.3/-0.3MHz
Quieting sensitivity:
AM Less than 38dBu(at 20dB S/N)
FM Less than 15dBu MAX.(at 30dB
S/N)
Separation:
FM More than 22+5/-7dB(1kHz)
CONVERGENCE POINT:
FM -22+3/-3dB (98.1MHz)
Auto tuning stop sensitivity:
AM 42+6/-6dBu (600kHz)
39+6/-6dBu(1000/1400kHz)
FM 32+6/-6dBu
(87.9/98.1/107.9MHz)
CD section
Disc:
12cm,8cm Disc
Separation:
More than 50dB(Filter:20kHz LPF)
S/N ratio:
More than 65dB(Filter:20kHz LPF)
Distortion:
Less than 0.4%
(Filter:20kHz LPF)
General
Load impedance:
4 ohm/CH
Power output:
40W type x 4
Power supply voltage: DC13.2V(10.8V to 16.0V)
Negative ground
Back-up consumption: Less than 0.3mA
Dimensions(mm):
180(W) x 56(H) x 160(D)
Weight:
1.4kg
NOTES
*
We cannot supply PWB with component parts in prin-
ciple. When a circuit on PWB has failure, please repair it
by component parts base. Parts which are not mentioned
in service manual are not supplied.
*
Specifications and design are subject to change without
notice for further improvement.
COMPONENTS
PP-2693T-A
1.Main unit
-----------
1
CAUTIONS
Use of controls,adjustments,or performance of procedures
other than those specified herein,may result in hazardous
radiation exposure.
The compact disc player should not be adjusted or repaired
by anyone except properly qualified service personnel.
AM:530kHz-1710kHz
ISO
(FLAT MACHINE SCREW)
M5
FM:87.75MHz-107.9MHz
FREQUENCY RANGE
THIS DEVICE COMPLIES WITH PART 15 OF THE
FCC RULES. OPERATION IS SUBJECT TO THE
FOLLOWING TWO CONDITIONS:(1) THIS DEVICE
MAY NOT CAUSE HARMFUL INTERFERENCE,AND(2)
THIS DEVICE MUST ACCEPT ANY INTERFERENCE
RECEIVED,INCLUDING INTERFERENCE THAT MAY
CAUSE UNDESIRED OPERATION.
THIS PRODUCTION COMPLIES WITH DHHS RULES 21 CFR
SUBCHAPTER J APPLICABLE AT DATE OF MANUFACTURE.
MOUNT SCREW
8mm MAX
PART No.285-1985-00
TOP VIEW
background image
- 2 -
PP-2693T
ADJUSTMENT
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the
instructions so that customers and Engineers in
charge of repair or inspection can avoid suffering
any risk or injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent character-
istics when replacing them.
The use of unspecified parts shall be regarded as remod-
eling for which we shall not be liable. The onus of product
liability (PL) shall not be our responsibility in cases where
an accident or failure is as a result of unspecified parts
being used.
2. Place the parts and wiring back in their original positions
after replacement or re-wiring.
For proper circuit construction, use of insulation tubes,
bonding, gaps to PWB, etc, is involved. The wiring con-
nection and routing to the PWB are specially planned us-
ing clamps to keep away from heated and high voltage
parts. Ensure that they are placed back in their original
positions after repair or inspection.
If extended damage is caused due to negligence during
repair, the legal responsibility shall be with the repairing
company.
3. Check for safety after repair.
Check that the screws, parts and wires are put back se-
curely in their original position after repair. Ensure for safety
reasons there is no possibility of secondary ploblems
around the repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the
parts for the automobile.
Disconnect the battery terminal after turning the ignition
key off. If wrong wiring connections are made with the bat-
tery connected, a short circuit and/or fire may occur. If ex-
tensive damage is caused due to negligence of repair, the
legal responsibility shall be with the repairing company.
5. Cautions regarding chips.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with
new ones. (The chip parts include resistors, capacitors,
diodes, transistors, etc). The negative pole of tantalum
capacitors is highly susceptible to heat, so use special care
when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the
iron tip temperature is around 270 . Take care not to ap-
ply the iron tip repeatedly(more than three times)to the
same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace-
ment. Recheck all work before you apply power to the unit.
8. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through
the lens of the optical pickup. When checking that the la-
ser optical diode lights up, keep your eyes more than 30cms
away from the lens. Prolonged viewing of the laser within
30cms may damage your eyesight.
9. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by
electrostatic charge caused by your clothes and body. Make
sure to avoid electrostatic charges on your clothes or body,
or discharge static electricity before handling the optical
pickup.
9-1. Laser diode
The laser diode terminals are shorted for transporta-
tion in order to prevent electrostatic damage. After
replacement, open the shorted circuit. When remov-
ing the pickup from the mechanism, short the termi-
nals by soldering them to prevent this damage.
9-2. Actuator
The actuator has a powerful magnetic circuit. If a
magnetic material is put close to it. Its characteris-
tics will change. Ensure that no foreign substances
enter through the ventilation slots in the cover.
9-3. Cleaning the lens
Dust on the optical lens affects performance. To
clean the lens, apply a small amount of isopropyl
alcohol to lens paper and wipe the lens gently.
Item
Procedure
Measuring
instrument
FM noise
convergence
1. Input the 98.1MHz/55dBu(1kHz 30% MOD) signal.
2. Set the output to 0dB(1.4V)by main volume.
3. Adjust the outputs to -22dB by VR102 when the SG output is set to -20dBu.
SSG
AC volt meter
background image
- 3 -
PP-2693T
BLOCK DIAGRAM
Main section
BL101
AM / FM TUNER
880-1921T
IC302
ELECTRICAL
VOLUME
BASS / TREBLE
BAL / FAD
LC75412
IC506
POWER IC
40W x 4CH
TA8275H
CD MECHANISM
RF-AMP/SERVO
TC94A15FA
IC202
RESET
S80933
IC201
M30620MCA
IC1101
LCD DRIVER
LC75853W
LCD901
LCD
K
G
L
H
D
E
F
B
O
I
J
P
ANT101
CONTROLLER
DRIVER
BA5825FP
POWER
SUPPLY
KEY
MATRIX
GND
GND
C
Q202, 203
L.P.F
IC102
PLL-IC
LC72191
Q401,402
INTERFACE
FRONT SP L-CH(-)
FRONT SP L-CH(+)
FRONT SP R-CH(-)
FRONT SP R-CH(+)
REAR SP L-CH(-)
REAR SP L-CH(+)
REAR SP R-CH(-)
REAR SP R-CH(+)
ILLUMI CONT.
LIGHTING SW
ACC
ANT.SIGNAL
BACK UP
J701
1
2
3
4
8
9
10
CHG L-CH INPUT(-)
CHG L-CH INPUT(+)
CHG R-CH INPUT(-)
CHG R-CH INPUT(+)
REQ
RX
TX
J1001
M
N
CD mechanism section
J101
CONNECTOR
SLED / LOADING
MOTOR
SPINDLE MOTOR
RF-AMP
SERVO PROCESSOR
IC2
TC94A15F
3.3V REG CONTROL
MOTOR DRIVER
IC1
BA5825FP
5.0V
8.0V
DOUT
AUDIO L-CH
AUDIO R-CH
/RST
BUS0
BUS1
BUS2
BUS3
BUCK
/CCE
Z-MUTE
LDMUT
LDCONT
SW /
DETECTOR
3.3V
PICK UP UNIT
LASER
DETECTOR
A,B,C,E,F
FOCUS,
TRACKING COIL
LIMIT SWITCH
S2
CHUCKING
SWITCH
PHOTO TR A,B
Q1,2
LED A,B
D1,2
S1
background image
- 4 -
PP-2693T
13
13
36
5
22
19
21
35
23
1
2
25
28
20
18
27
26
24
30
43
29
13
5
13
37
42
41
38
32
12
39
47
40
33
13
44
39
34
46
31
45
29
10
11
4
3
13
7
13
6
13
9
12
12
8
14
15
16
17
13
29
30
30
13
48
EXPLODED VIEW/PARTS LIST
Main section
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
1
940-7963-60
ESCUTCHEON ASSY
1
2
380-5463-00
KNOB
1
3
305-0311-00
SIDE PLATE(LH)
1
4
305-0312-00
SIDE PLATE(RH)
1
5
331-3253-00
ES PLATE
1
6
929-0290-83
CD MECH MODULE
1
7
331-3254-00
MECH BRKT
1
8
816-2549-00
FLAT WIRE
1
9
311-1833-00
LOWER CASE
1
10
310-1739-01
UPPER CASE
1
11
286-6731-00
SETPLATE
1
12
716-0878-00
IT SCREW(M2.6 x 5)
3
background image
- 5 -
PP-2693T
1
966-1729-21
DRIVE PLATE ASSY
1
2
969-0065-32
PICK UP UNIT
1
3
-----------
LED PWB
1
4
-----------
CD PWB
1
5
SMA-182-100 MOTOR ASSY(SPINDLE)
1
6
SMA-183-100 MOTOR ASSY(SLED)
1
7
HBS-533-100 CLAMPER SUB ASSY
1
7-1
620-1736-22
CLAMPER LINK
1
7-2
620-1742-20
CLAMPER PLATE
1
7-3
620-1737-21
SENSOR ARM
1
7-4
621-0708-20
CLAMPER RING
1
7-5
621-0626-21
STOPPER LINK
1
7-6
621-0627-21
DISC STOPPER
1
7-7
750-3471-20
SENSOR SPRING
1
8
803-4906-60
VINYL COAT WIRE(ORG)
1
9
816-2591-00
LEAD WIRE(YEL)
1
10
620-1738-21
ID-LOCK PLATE
1
11
620-1739-20
SPRING PLATE
1
12
620-1027-28
LOWER CHASSIS
1
13
620-1740-22
UPPER CHASSIS
1
14
966-1747-20
SH-RACK ASSY
1
15
621-0598-27
UPPER GUIDE
1
16
621-0718-21
ROLLER GUIDE
1
17
621-0600-26
SHIFT LEVER
1
18
621-1735-20
RACK
1
19
621-0602-22
LOCK ARM L
1
20
621-0603-25
LOCK ARM R
1
21
621-0724-21
GEAR BASE
1
22
621-0605-22
GEAR COVER
1
23
621-1719-20
IDLE CASE
1
24
816-2590-00
VINYL COAT WIRE(GRN)
1
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
31
-----------
SUB PWB
1
32
-----------
MAIN PWB
1
33
076-0540-14
PLUG(20P)
1
34
074-1191-26
OUTLET SOCKET(26P)
1
35
331-3251-00
SHILED PLATE
1
36
346-0142-10
LEATHER SHEET
1
37
074-1068-11
OUTLET SOCKET(NS-10+6)
1
38
880-1921T
AM/FM TUNER
1
39
073-0762-90
TERMINAL
2
40
307-0683-00
REAR PLATE
1
41
313-1931-21
HEAT SINK
1
42
092-0702-00
ANT-RECEPT
1
43
335-6624-01
DISC GUIDE
1
44
074-1013-30
OUTLET SOCKET
1
45
714-2612-81
MACHINE SCREW(M2.6 x 12)
2
46
331-3252-00
OUTLET HOLDER
1
47
076-0544-12
PLUG
1
48
800-0207-00
VINYL WIRE(BLACK)
1
13
714-2606-81
MACHINE SCREW
16
14
714-2603-89
MACHINE SCREW
2
15
347-5206-00
SHIELD SHEET
1
16
345-5284-00
CUSHION RUBBER
1
17
285-1985-00
GUIDE LABEL(FCC)
1
18
017-0433-97
PILOTLAMP(14V40mA)
5
19
017-0447-89
PILOTLAMP(8V105mA)
2
20
013-6305-51
SWITCH
13
21
331-2761-00
LCD COVER
1
22
379-1217-30
INDICATOR(LCD)
1
23
335-6257-20
COLOR FILTER
1
24
335-6256-20
LCD ILLUMI
1
25
335-6164-00
ILLUMI HOLDER
1
26
-----------
SWITCH PWB
1
27
016-0010-04
VR-W/SHAFT076-0648-20
1
28
074-1151-14
OUTLET SOCKET(14P)
1
29
073-0774-00
TERMINAL
3
30
716-0872-00
PAD SCREW(M1.7 x 5)
6
CD mechanism section
NO.
PART NO.
DESCRIPTION
Q'TY
NO.
PART NO.
DESCRIPTION
Q'TY
25
621-0608-21
SECOND GEAR
1
26
621-0609-20
BASE GEAR
1
27
621-0610-20
IDLE GEAR A
1
28
621-0611-20
IDLE GEAR B
1
29
621-0612-21
ROLLER GEAR A
1
30
621-0719-20
ROLLER GEAR B
1
31
621-0720-20
ROLLER GEAR C
1
32
621-0721-20
ROLLER GEAR D
1
33
621-0616-20
POWER GEAR A
1
34
621-0617-20
POWER GEAR B
1
35
621-0618-20
POWER GEAR C
1
36
621-0619-20
POWER GEAR D
1
37
621-0620-20
THREAD GEAR A
1
38
621-0621-20
THREAD GEAR B
1
39
621-1726-20
ROLLER SLEEVE
2
40
621-0623-23
LS-HOLDER
1
41
621-0624-22
GUIDE RAIL
1
42
816-2593-00
LEAD WIRE(PUR)
1
43
816-2542-01
FLAT WIRE(10P)
1
44
716-3473-01
IT SCREW(M2 x 3)
2
45
621-1729-20
SH-BASE
1
46
621-0711-20
LOADING ROLLER
2
47
345-5476-20
CUSHION RUBBER
1
48
622-1571-21
ROLLER SHAFT
1
49
624-0020-00
LEAD SCREW
1
50
629-0081-21
DAMPER F
2
51
629-0082-21
DAMPER R
1
52
714-2003-8B MACHINE SCREW(M2 x 3)
2
53
716-1507-01
SCREW(M2 x 3)
9
54
716-1733-01
SCREW(M1.7 x 2.3)
2
55
716-3469-01
SCREW(3 x 4)
2

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