PIONEER SH-D09/KU Service Manual

Cover page of PIONEER SH-D09/KU Service Manual

Service Manual for PIONEER SH-D09/KU, downloadable as a PDF file.

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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
SH-D505
DIGITAL TUNER
ARP3054
T­ZZV FEB. 2000 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
SH-D505
Power Requirement
Remarks
KU
AC120V
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
......................................................... 6
4. PCB CONNECTION DIAGRAM ....................... 40
5. PCB PARTS LIST ............................................. 46
6. ADJUSTMENT .................................................. 61
CONTENTS
7. GENERAL INFORMATION .............................. 67
7.1 TROUBLE SHOOTING TABLE .................. 67
7.2 CHASSIS LAYOUT ..................................... 71
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 73
· The supplied service parts are only listed at page 3 and 5.
· The parts listed at page 47 to page 60 are not supplied as
service parts.
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
SH-D505
DIGITAL TUNER
ARP3054
T­ZZV FEB. 2000 Printed in Japan
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
Model
SH-D505
Power Requirement
Remarks
KU
AC120V
1. SAFETY INFORMATION .................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............. 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
......................................................... 6
4. PCB CONNECTION DIAGRAM ....................... 40
5. PCB PARTS LIST ............................................. 46
6. ADJUSTMENT .................................................. 61
CONTENTS
7. GENERAL INFORMATION .............................. 67
7.1 TROUBLE SHOOTING TABLE .................. 67
7.2 CHASSIS LAYOUT ..................................... 71
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 73
· The supplied service parts are only listed at page 3 and 5.
· The parts listed at page 47 to page 60 are not supplied as
service parts.
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2
SH-D505
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 ­ Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols
(fast operating fuse) and/or
(slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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SH-D505
3
2. EXPLODED VIEWS AND PARTS LIST
NOTES :
Parts marked by " NSP " are generally unavailable because they are not in our Master Spare Parts List.
The
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Remote Control
Polystyrene Cover
Cushion L,R
Using the Operation Manual bag tape,
seal the bag too.
Accessories
Instruction Manual
RCA Pin Cable Set
Warranty Card
Battery
Wrap the AC power cord with the top
mirror foil. Apply the tape onto the
bottom mirror foil, the AC power cord
mirror foil and the Operation Manual
bag. (Do not apply the tape direct on
the AC power cord).
The packing case
top is tape sealed.
Packing Case
Bar Code Serial
No. Label
Front
2.1 PACKING
ACCESSORIES
RRMCG1528CESA
Remote Control
TiNS-6851MEZZ
Instruction Manual (English)
ADF1011
RCA Pin Cable Set
NSP
UBATU0001AJZZ
Battery
NSP
ARY7023
Warranty Card
ACCESSORIES
(NOT REPLACEMENT ITEM)
PACKING PARTS
SPAKC0650MEZZ
Packing Case
SPAKP0041MEZZ
Polystyrene Cover
SPAKX0183MEZZ
Cushion L,R
SSAKA0005MEZZ
Polyethylene Bag
SUPPLIED ACCESSORIES
Ref. No.
Part No.
Description
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SH-D505
4
2.2 EXTERIOR SECTION
A
B
B
C
C
J
H
I
E
D
D
E
A
F
G
F
G
J
H
I
1
7
1-1
42
2
2-3
2-2
2-5
2-4
20
24
26
44
7
2-1
1-3
1-4
26
39
21
18
10
15
13
41
8
19
43
11
9
35
11
37
26
22
12
26
20
16
47
24
23
23
6
36
42
23
23
23
1-5
1-5
38
38
14
20
1-6
1-7
1-2
34
23
23
4
4
5
23
29
28
31
33
32
27
45
46
17
5
3
5
25
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SH-D505
5
1
CCABA3003MES0
Bottom Cabinet Ass'y
NSP 1-1
Not Available
Bottom Cabinet
NSP 1-2
GCOVH3029CESA
Terminal Cover
NSP 1-3
GCOVH9286CE00
Cover-A
NSP 1-4
GCOVH9287CE00
Cover-B
1-5
PNW2766
Insulator
NSP 1-6
HiNDP5179CESA
Terminal Indication Sheet
NSP 1-7
XJBSF30P10000
Screw
2
CWAKP1043MES0
Front Panel Ass'y
NSP 2-1
Not Available
Front Panel
NSP 2-2
GCOVA9146CESA
R/C Cover
NSP 2-3
HDECE0035CESA
R/C Decoration
2-4
PAN1376
Name Plate B (AL)
NSP 2-5
XJPSD30P08X00
Screw
3
GCABB3001MESA
Top Cabinet
4
LX-HZ3040GEFF
Screw (BBT40P120FBN)
5
XJBSF30P10000
Screw
6
QEARP0072CEFW
Earth Plate
7
LHLDW1205CEZZ
Wire Holder
8
GCOVH3028CEZZ
Fan Cover
9
NFANR0103CEZZ
Fan
10
XBPSC40P35000
Screw
11
LX-NZ3159CEFD
Nut
12
GCOVH3030CESA
Terminal Cover
13
DUNTK9982WE03
SIGNAL OUT UNIT
14
DUNTK9980WE03
R/C UNIT
15
DUNTK9979FM03
MAIN UNIT
16
DUNTK9981WE03
CONTROL UNIT
17
RDENC0291CEZZ
POWER UNIT
18
NSFTZ0156CEFN
Screw
19
QACCU3034CEZZ
AC Cord
20
XUASD30P08000
Screw
21
XJBSF30P10000
Screw
22
XBBSF30P06000
Screw
23
XBPSD30P08KS0
Screw
24
XJPSD30P08X00
Screw
25
PSLDC3001MEFW
Shield
26
PSLDM3001MEZZ
Shield
NSP 27
QCNW-5378MEZZ
Connecting Cord
NSP 28
QCNW-5380MEZZ
Connecting Cord
NSP 29
QCNW-5381MEZZ
Connecting Cord
EXTERIOR SECTION PARTS LIST
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
ASSY PARTS (Supplied As Service Parts)
MAIN UNIT
IC5101 RH-iX3321CEN0
IC(U-COM)
IC5222 RH-iX3330CEN0
IC(ROM)
S5102
QSW-S0262GEZZ
Switch
S5103
QSW-S0173CEZZ
Switch
F5703
QFS-L1621CEZZ
Fuse (1.6A)
F5709
QFS-L1621CEZZ
Fuse (1.6A)
F5704
QFS-L1222CEZZ
Fuse (1.25A)
J5103
QJAKA0010CEZZ
Jack ,SR-In
J5104
QJAKA0010CEZZ
Jack ,SR-Out
J5301
VHPGP1F32T/-1
OPT Terminal
SC5202 QSOCN0476FJZZ
Up Grade Terminal
SC5801 QSOCD0444CEZZ
S Terminal
J5802
QTANJ1019CEZZ
AV Out Jack
POWER UNIT
ICP701 9FJ0F39010025
ICPN20T104
IC Protector
F701
9FJ0E01910300
Fuse
AC125V 3.15A
SIGNAL OUT UNIT
J5999
QTANJ0534CEZZ
BNC Out Terminal
30
· · · · · · · · · · · · · ·
NSP 31
QCNW-5383MEZZ
Connecting Cord
NSP 32
QCNW-5379MEZZ
Connecting Cord
NSP 33
QCNW-5382MEZZ
Connecting Cord
34
XBBSF26P04000
Screw
NSP 35
RCORF0054CEZZ
Ferrite Core
NSP 36
LHLDW1003MEKZ
Holder
NSP 37
LHLDW1046PEKZ
Holder
38
XBPSD30P08KS0
Screw
39
LX-NZ3047GEZZ
Nut
40
· · · · · · · · · · · · · ·
41
RUNTK0658CEZZ
RF SW
42
PSLDM9007MEZZ
Shield Tape
43
PSLDM9006MEZZ
Shield Tape
NSP 44
9FJ0N00001980
Chassis LVR-UC2661TB
NSP 45
9FJ0O01010170
Heat Sink PBUH23-35
NSP 46
9FJ0O00002430
Heat Sink LVR-UC2661H0
NSP 47
RCORF0084CEZZ
Ferrite Core

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